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Facility ID: 43025RNSLC180NH
Facility Name and Address: LEAR - HEBRON PLANT 180 N HIGH ST HEBRON, OH 43025 Parent Company: LEAR CORP Industry: Urethane and Other Foam Product (except Polystyrene) Manufacturing (326150) Chemical: Toluene-2,6-diisocyanate Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
lchemid=0000091087
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Pollution Prevention Activities for Selected Chemical
| Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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| 2024 |
Source Reduction:: S24: Modified or updated equipment or layout
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Methods to Identify SR Opportunities: T04: Participative team management
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S24: Continuously Improving the process layout so that efficiency is achieved and materials usage is reduced. Source Reduction - Improvement projects, chemical usage reduction and efficiency monitored throughout the production cycle. |
| 2023 |
Source Reduction:: S24: Modified or updated equipment or layout
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Methods to Identify SR Opportunities: T04: Participative team management
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S24: Improving the process layout to increase efficiency and reduce material usage Source Reduction - Continuous Improvement projects and kaizens |
| 2022 |
Source Reduction:: S24: Modified or updated equipment or layout
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Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B7-No Information B7 - No known substitutes or alternative technologies. |
S24: Process layout improved to increase efficiency Source Reduction - Continuous Improvement Kaizens to reduce material use. |
| 2018 |
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.
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Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - Changes to 2,6 amounts in the final product may affect the look and feel required by the customer and cannot be done so without their permission. Other Environmental Practices: General Environmental Management - Any types of activities to eliminate waste are being concentrated on having less breakdown events along with better, more well planned maintenance activities. |
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| 2017 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-0-4%]
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) |
W13: We have been tracking all incidents with these types of chemicals and have been tightening up the procedures dealing with them. We have seen a decrease in such incidents as reflected in less hazardous waste disposal fees and amounts. Source Reduction - Lear Corp. headquarters has insisted all its plants do better to lessen accidental spills involving these chemicals and we have responded to the challenge by doing so. Now we are even tackling hydraulic oil issues. Source Reduction - By having a registered ISO 14001 plant, it is easy to see one of our top issues to track and work on involves any operation associated with TDI or isocyanates in general. |
| 2016 |
Source Reduction:: W42: Substituted raw materials
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) |