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Facility ID: 43025RNSLC180NH
Facility Name and Address: LEAR - HEBRON PLANT 180 N HIGH ST HEBRON, OH 43025 Parent Company: NA Industry: Urethane and Other Foam Product (except Polystyrene) Manufacturing (326150) Chemical: Toluene diisocyanate (mixed isomers) Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
lchemid=0026471625
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Pollution Prevention Activities for Selected Chemical
| Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
|---|---|---|---|
| 2016 |
Source Reduction:: W42: Substituted raw materials
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Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T04: Participative team management |
W42: Trying to add more water and/or Polyol to each formulation in order to decrease the amount of TDI used by around 2% per cushion on average. Source Reduction - Process Superintendent took this initiative up to help the company and plant out in lowering TDI usage costs. Source Reduction - Internal numbers show we are using TDI a lot and with costs going up on this material, we need to decrease our usage. Source Reduction - By meeting together as a team more often and trying to help each other out, he undertook this to assist Material Mgt and Maintenance out. |
| 2015 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-0-4%]
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Methods to Identify SR Opportunities: T11: Other |
W13: Company implemented a Total Predictive Maintenance (TPM) Program which uses testing and employee knowledge of the processes to predict when things should be replaced or repaired before they break. Source Reduction - Even lower level employees get to provide input into TPM from their experience in order to make better planning decisions. Source Reduction - As a part of TPM, everyone has a say in it in order for the Maintenance Mgr to make his maintenance schedule. Source Reduction - A lot of charts and graphs are generated, shared with upper mgt, and posted to show successes and where more work needs to be done. Other Environmental Practices: General Environmental Management - Am implementing a Total Predictive Maintenance (TPM) Program used to predict frequent issues and put resources, programs, Work Order's, etc. in place to address them such as failures like spills, leaks, etc. Additionally, all of our Maintenance Technicians will be receiving Certified Maintenance Reliability Training. Am also implementing a new Env. Mgt System based on ISO 14001 and have trained up Internal Auditors to plan, Do, Check, Act the whole system. |