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Facility ID: 52627DPNTF80135

Facility Name and Address:
 AXALTA COATING SYSTEMS USA LLC- FORT MADISON PLANT
803 35TH ST
FORT MADISON, IA 52627

Parent Company: AXALTA COATING SYSTEMS LLC

Industry: Plastics Material and Resin Manufacturing (325211)
Chemical: Diisocyanates

Reports:
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Production Related Waste Management for Selected Chemical


Show P2 data for other chemicals at this facility:
lchemid=N120
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    Waste Management Comparison -



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Pollution Prevention Activities for Selected Chemical

Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Source Reduction:: S32: Changed size or type of containers procured
Methods to Identify SR Opportunities: T04: Participative team management
S32: The Site moved Isocyanate handling back to bulk storage in 2022. This prevents the handling and exposure of using drums.

Source Reduction - The Site worked with employees and vendors to establish a safe method to handle IPDI in bulk containers versus drums.
2021 Source Reduction:: S24: Modified or updated equipment or layout
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
S24: MOVED MATERIAL FROM DRUMS/TOTES TO BULK STORAGE SO IT IS A CLOSED LOOP SYSTEM
2020 Source Reduction:: W71: Other cleaning and degreasing modifications
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Barriers: B1-Barriers to P2 B1 - Insufficient capital to install new source reduction equipment or implement new source reduction activities/initiat
W71: fewer washes between batches


Barriers to P2: B1 - Insufficient capital to install new source reduction equipment or implement new source reduction activities/initiat - covid19
2019 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
W14: Batches are campaigned to save on washes
2018 Source Reduction:: W52: Modified equipment, layout, or piping
Methods to Identify SR Opportunities: T04: Participative team management
2017 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
W14: Batches are campaigned as often as possible to reduce washes
2015 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2014 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program)
Source Reduction - Production analyzed all the materials made and created a new schedule to reduce the amount of cleans and/or boils between batches. All the cleans and boils go to waste and therefore this has reduced our waste greatly.
2013 Source Reduction:: W42: Substituted raw materials
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2012 Source Reduction:: W42: Substituted raw materials
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2010 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
2009 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
2008 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
2005 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Methods to Identify SR Opportunities: T11: Other
2004 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Methods to Identify SR Opportunities: T11: Other
2003 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Methods to Identify SR Opportunities: T11: Other
2002 Source Reduction:: W29: Other changes in inventory control


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
2001 Source Reduction:: W29: Other changes in inventory control


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
2000 Source Reduction:: W29: Other changes in inventory control


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
1997 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W39: Other spill or leak prevention


Source Reduction:: W52: Modified equipment, layout, or piping


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
1996 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W39: Other spill or leak prevention


Source Reduction:: W52: Modified equipment, layout, or piping


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
1995 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W39: Other spill or leak prevention


Source Reduction:: W52: Modified equipment, layout, or piping


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.