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Facility ID: 37091TNNSS1421H

Facility Name and Address:
 TENNESSEE TECHNICAL COATINGS CORP
1421 HIGGS RD
LEWISBURG, TN 37091

Parent Company: NA

Industry: Paint and Coating Manufacturing (325510)
Chemical: Lead compounds

Reports:
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Production Related Waste Management for Selected Chemical


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lchemid=N420
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Pollution Prevention Activities for Selected Chemical

Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2009 Source Reduction:: W19: Other changes in operating practices


Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources

Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other
Other Environmental Practices - The company carefully segregates material residue, processing equipment effluent, and clean-up materials into specially marked containers in accordance with satellite accumulation guidelines. Even the PPE used by employees is considered lead carbonate waste and segregated accordingly. Waste streams 4 & 5 may contain lead carbonate compound residue. Waste stream 6 does not (amendment to manifest base is underway). Inventory is controlled and reported at 0.1 pound accuracy with both perpetual and physical inventories and associated audits. For RY2008, 1.1 pounds are uaccounted for (receipts-processed quantity shipped to customer). The maximum inventory on hand at any point for RY2008 was 878.36 pounds (containing 689 pounds of actual lead). Lead carbonate is used for professional grade artist paints. In 2010, will need to dispose of up to 1000 pounds of finished product with a lead content of 64.77% by weight due to a fraudulent substitution of a dispersaid by Research Solvents (Birmingham, AL). This fraudulent substittion constituted a breach of contract and subsequent use caused the finshed product (Artist Paint) to be unusable by the customer. This is a one-time event. Litigation is pending against Research Solvent.
2008 Source Reduction:: W19: Other changes in operating practices


Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Other Environmental Practices - The company carefully segregates material residue, processing equipment effluent, and clean-up materials into specially marked containers in accordance with satellite accumulation guidelines. Even the PPE used by employees is considered lead carbonate waste and segregated accordingly. Waste streams 4 & 5 may contain lead carbonate compound residue. Waste stream 6 does not (amendment to manifest base is underway). Inventory is controlled and reported at 0.1 pound accuracy with both perpetual and physical inventories and associated audits. For RY2008, 1.1 pounds are uaccounted for (receipts-processed quantity shipped to customer). The maximum inventory on hand at any point for RY2008 was 878.36 pounds (containing 689 pounds of actual lead). Lead carbonate is used for professional grade artist paints.
2005 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W55: Changed from small volume containers to bulk containers to minimize discarding
Source Reduction:: W63: Modified containment procedures for cleaning units
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
2004 Source Reduction:: W55: Changed from small volume containers to bulk containers to minimize discarding
Source Reduction:: W63: Modified containment procedures for cleaning units
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
2003 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2002 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T11: Other
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.