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Facility ID: 35806NGLHR9800K
Facility Name and Address: BASF CORP 9800 KELLNER RD HUNTSVILLE, AL 35824 Parent Company: BASF CORP Industry: Other Motor Vehicle Parts Manufacturing (336390) Chemical: Ammonia Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
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Pollution Prevention Activities for Selected Chemical
Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2022 |
Source Reduction:: S21: Optimized process conditions to increase efficiency
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
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S21: Improved ammonia feed values to control usage |
2021 |
Source Reduction:: S21: Optimized process conditions to increase efficiency
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
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S21: Improved ammonia feed valves to control usage |
2020 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-0-4%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) |
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2019 |
Source Reduction:: W52: Modified equipment, layout, or piping
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits |
W52: Installed smaller diameter ammonia feed valve which allows better control of ammonia feed. Source Reduction: Source Reduction - by installing smaller diameter ammonia feed valve we could control usage and reduce excess ammonia feed. |
2018 |
Source Reduction:: W52: Modified equipment, layout, or piping[-25-49%]
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) |
W52: Installed smaller control valves so additions are more effectively controlled. |
2017 |
Source Reduction:: W52: Modified equipment, layout, or piping[-25-49%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) |
W52: Installed more accurate feed control valves which reduced excess usage. Source Reduction - Team implemented and evaluate operational efficiency. Source Reduction - Reduced ammonia usage by installing more accurate feed valves. |
2016 |
Source Reduction:: W19: Other changes in operating practices[-0-4%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
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W19: Reduced the flow rate to minimize excess usage. Source Reduction: Source Reduction - Reduced amount needed for process |
2015 |
Source Reduction:: W19: Other changes in operating practices[-5-14%]
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) |
W19: Changed feed rate from constant to variable based production feed rate. This reduced stack emissions. Source Reduction: Source Reduction - Implemented a variable feed rate based on production demand instead of a constant rate. Reduced ammonia usage. |
2014 |
Source Reduction:: W19: Other changes in operating practices
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Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
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2013 |
Source Reduction:: W50: Optimized reaction conditions or otherwise increased efficiency of synthesis
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Methods to Identify SR Opportunities: T03: Materials balance audits
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Source Reduction - By lowering the continuous ammonia feed rate, we reduced usage |
2012 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W58: Other process modifications Source Reduction:: W50: Optimized reaction conditions or otherwise increased efficiency of synthesis |
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T10: Vendor assistance |
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2011 |
Source Reduction:: W52: Modified equipment, layout, or piping
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits |
Source Reduction - Changed to injection valves with smaller orfice |
2002 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W42: Substituted raw materials |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other |
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2001 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
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Methods to Identify SR Opportunities: T04: Participative team management
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2000 |
Source Reduction:: W53: Use of a differant process catalyst
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Methods to Identify SR Opportunities: T04: Participative team management
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1999 |
Source Reduction:: W53: Use of a differant process catalyst
Source Reduction:: W58: Other process modifications |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management |
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1998 |
Source Reduction:: W53: Use of a differant process catalyst
Source Reduction:: W58: Other process modifications |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management |