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Facility ID: 35806NGLHR9800K
Facility Name and Address: BASF CORP 9800 KELLNER RD HUNTSVILLE, AL 35824 Parent Company: BASF CORP Industry: Other Motor Vehicle Parts Manufacturing (336390) Chemical: Nickel compounds Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
lchemid=N495
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Waste Management Comparison -
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Pollution Prevention Activities for Selected Chemical
Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2022 |
Source Reduction:: S42: Changed production schedule to minimize equipment and material changeovers
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T03: Materials balance audits |
S42: Managed Production schedule to minimize the need to thoroughly clean out the equipment and tanks between batches. The Heal is reused by mixing in with next batch. Source Reduction - Continuous mass balance audits for all processes to evaluate all slurries. Source Reduction - Reuse of heal and blended with raw material for reuse. Source Reduction - Encourage team members to suggest reduction methods to improve source reduction. Source Reduction: Source Reduction - Reused off-spec slurry into new slurry thus reducing the need for new raw materials. |
2021 |
Source Reduction:: S35: Other improvements to inventory and material management
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
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S35: Reused off-spec slurry in new slurry which reduced the use of raw materials. |
2020 |
Source Reduction:: W33: Installed overflow alarms or automatic shutoff valves[-0-4%]
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T03: Materials balance audits |
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2019 |
Source Reduction:: W19: Other changes in operating practices[-5-14%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management |
W19: Reduced transfer distance of coating material by staging a portable tank near the coating line. Reduced transfer waste volume. |
2018 |
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.
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Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - Changes to materials require customer approval Source Reduction: Source Reduction - Decrease waste generation by decreasing transfer quantity in the loop lines. |
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2016 |
Source Reduction:: W52: Modified equipment, layout, or piping
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits |
W52: Implemented 6-sigma lean manufacturing processes to reduce scrap Source Reduction - Departments work together to optimize operation and reduce scrap Source Reduction - Scrap records are continuously kept Source Reduction: Source Reduction - Reduce scrap Other Environmental Practices: Recycling - Waste is sent for metal recyling |
2015 |
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management |
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2012 |
Source Reduction:: W53: Use of a differant process catalyst
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other |
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2011 |
Source Reduction:: W53: Use of a differant process catalyst
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other |
Source Reduction - Reduced Nickel Oxide usage in product |
1999 |
Source Reduction:: W19: Other changes in operating practices
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Methods to Identify SR Opportunities: T11: Other
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1998 |
Source Reduction:: W19: Other changes in operating practices
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Methods to Identify SR Opportunities: T11: Other
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1997 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other |
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1996 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other |
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1995 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other |
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1994 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W39: Other spill or leak prevention |
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) |