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Facility ID: 4560WCMMRC75CHA
Facility Name and Address: COMMERCIAL VEHICLE GROUP - CHILLICOTHE 75 CHAMBER DR CHILLICOTHE, OH 45601 Parent Company: COMMERCIAL VEHICLE GROUP INC Industry: Motor Vehicle Seating and Interior Trim Manufacturing (336360) Chemical: Diisocyanates Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
lchemid=N120
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Pollution Prevention Activities for Selected Chemical
Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2022 |
Source Reduction:: S05: Modified content, grade, or purity of a chemical input
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Methods to Identify SR Opportunities: T10: Vendor assistance
Barriers: B8-Barriers to P2 B8 - A reduction does not appear to be technically feasible |
S05: Volume decrease in the plant which reduced the amount of waste produced. Source Reduction - Ran multiple trials to eliminate the material but our process requires diisocyanates. Barriers to P2: B8 - A reduction does not appear to be technically feasible - We tried to find a resin that did not have diisocyanates but our process would not allow it. |
2021 |
Source Reduction: Source Reduction - Continuing to work with our supplier to identify a product that will allow us to use less materail therefore creating less special waste to be disposed. |
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2020 |
Source Reduction: Source Reduction - We are running new trials that are to require less material used by approx 35% which will reduce the overall waste. |
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2019 |
Source Reduction: Source Reduction - We are evaluating a new resin that does not use diisocyanates eliminating the need to dispose of this waste. |
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2018 |
Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.
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Barriers to P2: B7 - No known substitutes or alternative technologies. - Due to an increase in volume through this area we have added an additional press. This has increase the usage of the Diisocyanates. Source Reduction: Source Reduction - We are evaluating a pre-glued foam that would eliminate the need to clean glue coaters and would eliminate the need to dispose of this waste. |
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2017 |
Source Reduction: Source Reduction - We have been able to get efficiency gains that have enabled us to run 1 shift instead of 2. This reduces the clean up waste that was generated on two shifts. |
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2016 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W68: Improved rinse equipment operation |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) |
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2015 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond[-0-4%]
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources[-0-4%] Source Reduction:: W68: Improved rinse equipment operation[-0-4%] |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T04: Participative team management |
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2014 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W67: Improved rinse equipment design |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T04: Participative team management |
Source Reduction: Source Reduction - We continue to use Continuous Improvement teams to reduce the need to use Diisocyanates |
2013 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W68: Improved rinse equipment operation |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T04: Participative team management |
Other Environmental Practices - Using continual improvement efforts to reduce impact on the environment and reduce material usage. |
2012 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W68: Improved rinse equipment operation |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T04: Participative team management |
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2011 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W68: Improved rinse equipment operation |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T04: Participative team management |
W36: Programs now in place to properly handle materials and controls in place to prevent leaks and spills W68: New soak tanks purchased to improve cleanliness and promote usage Source Reduction - Improved oversight of materials usage and handling and appointment of environmental management system coordinator as added control |
2010 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W35: Installed vapor recovery systems |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management |