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Facility ID: 48057HSPTR4150S
Facility Name and Address: LYMTAL INTERNATIONAL,INC. 4150 S LAPEER RD LAKE ORION, MI 48359 Parent Company: Industry: Paint and Coating Manufacturing (325510) Chemical: Toluene diisocyanate (mixed isomers) Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
lchemid=0026471625
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Waste Management Comparison -
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Pollution Prevention Activities for Selected Chemical
Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2022 |
Source Reduction:: S04: Substituted manufacturing aid, processing aid, or other ancillary chemical[-50-99%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) |
S04: THIS IS ONE OF THE MAIN CHEMICAL WE HOUSE IN SEVERAL OF OUR FORMULATIONS, BUT BEING CARE IN FORMULATING, AND EFFECIENTLY PROCESSING INTO FINISHED PRODUCTS. |
2021 |
Source Reduction:: S05: Modified content, grade, or purity of a chemical input[-50-99%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
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Source Reduction - HAS BEEN USING THIS CHEMICAL FOR SOME PRODUCTS BUT ALSO BEEN RECOMMENDING BETTER FORMULA FOR SOME PROJECTS. |
2020 |
Source Reduction:: W82: Modified design or composition of product[-5-14%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Methods to Identify SR Opportunities: T04: Participative team management |
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2019 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-5-14%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management |
W13: RECORD KEEPING, MAINTENANCE SCHEDULING. Source Reduction - ROUTINE INVENTORY CROSS CHECK. Source Reduction - ROUTINE SAFETY MEETING WITH BOTH PRODUCTION AND MANAGEMENT TEAM Source Reduction - TEAM PARTICIPATION, ROUTINE PRODUCTION, SAFETY MEETINGS. |
2018 |
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.
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Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - We always formulate finished products, and also recheck final reaction of the finished product to prevent having access of this chemical in the final product. |
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2017 |
Source Reduction:: W71: Other cleaning and degreasing modifications
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) |
W71: LESS PRODUCTION USING THIS PRODUCT, THUS LESS CLEANING. Source Reduction - PRODUCTION TEAM MEETINGS ON ROUTINE BASIS FOR IMPROVEMENTS. Source Reduction - CYCLE COUNTS BEING DONE ON ROUTINE BASES. Source Reduction - EMPLOYEES MEETING AND INPUTS REGARDING IMPROVEMENTS |
2016 |
Source Reduction:: W63: Modified containment procedures for cleaning units[-15-24%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management |
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2015 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-0-4%]
Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers[-0-4%] Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond Source Reduction:: W23: Eliminated shelf-life requirements for stable materials[-0-4%] |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) |
Source Reduction - MANAGEMENT HAS DECIDED TO STOP TOLL MANUFACTURE THIS FINISH PRODUCT THAT HAS ACCESS TDI, THUS REDUCING AND ORPREVENT WASTE GENERATION. Other Environmental Practices: Waste Treatment - THIS WAS SENT TO OFF SITE TREATMENT FACILITY FOR PROPER DISPOSAL.THIS WAS A DISPOSAL OF OFF SPEC. FINISHED PRODUCT DUE TO ACCESS TOLUENE DIISOCYANATE THAT NEED FURTHER PROCESSING / TREATMENTFOR PROPER DISPOSAL. WE WILL PREVENT THIS FROM HAPPENING IN THEFUTURE BY IMPLEMENTING TEAM MANAGEMENT DECISION, AND PRODUCTIONSCHEDULING. |
2014 |
Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers
Source Reduction:: W22: Began to test outdated material - continue to use if still effective Source Reduction:: W31: Improved storage or stacking procedures Source Reduction:: W15: Introduced an in-line product quality monitoring or other process analysis system |
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) |
Other Environmental Practices: Waste Treatment - SEND OFF SITE TO EPA APPROVED FACILITY, TO PROPERLY TREAT OFF SPEC. BATCH, THEN PROPERLY DISPOSED OF. |
2013 |
Source Reduction:: W29: Other changes in inventory control
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations Source Reduction:: W35: Installed vapor recovery systems Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Methods to Identify SR Opportunities: T10: Vendor assistance Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) |
W29: This program is working well for us W32: This program is working well for us W35: This program is working well for us, and it was inspected by the MI, DEQ - Air Emission office / inspector. They were very helpful to our company for improvements. W52: This program is working well for us Source Reduction - This program is working well for us Source Reduction - This program is working well for us, and it was inspected by the MI, DEQ - Air Emission office / inspector. They were very helpful to our company for improvements. Source Reduction - This program is working well for us Source Reduction - This program is working well for us Source Reduction - This program is working well for us Source Reduction - This program is working well for us Source Reduction - We monitor our vapor carbon canisters for break through & also some of the solvent / VOC vapors are collected on routine basis before escaping to the atmosphere and this collected solvent / VOC vapors go through the carbon canister & condensation process. We do internal walk through internal audits for improvements. We do cycle counts of Raw Materials & always seek R.M. replacement for formulation improvements on routine basis. We schedule Maintenance on equipment on routine basis. We have been training the production crew on routine basis to prevent spills. We have spill clean up stations through out our facility. We always ask employees & have monthly meetings for improvements. Local State Auditor (s) walks through our facility and suggest improvements to our manufacture process related to air quality ( DEQ-MAERS-AIR-Emission-Unit ) for VOC reduction in atmosphere. We are in the process of installing and trying out a new all enclosed ( 0 VOC ) solvent recovery &reclaiming system for reusing / recycling the waste stream and eventually reducing the waste stream of this chemical. |
2012 |
Source Reduction:: W29: Other changes in inventory control
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations Source Reduction:: W35: Installed vapor recovery systems Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T07: State government technical assistance program Methods to Identify SR Opportunities: T10: Vendor assistance Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T04: Participative team management |
Source Reduction - we are doing our best to prevent accidental spills of this material during transfer. Production safety meetings and team effort is working will to prevent generatingwaste of this material. |
2011 |
Source Reduction:: W29: Other changes in inventory control
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations Source Reduction:: W35: Installed vapor recovery systems Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T07: State government technical assistance program Methods to Identify SR Opportunities: T10: Vendor assistance Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T04: Participative team management |
Source Reduction - We monitor our vapor carbon canisters to collect solvent on routine basis and collect some of the solvent vapors through the carbon canister & condensation process. We do internal walk through internal audits for improvements. We do cycle counts of R.M. on routine basis. We schedule Maintenance on equipment on routine basis. We have been training the production crew on routine basis to prevent spills. We have spill stations through out our facility. We always ask employees & have monthly meetings for improvements. Local State Auditor walks through our facility and suggest improvements to our manufacture process related to air quality ( DEQ-MAERS-AIR-Emission-Unit ) for VOC reduction in atmosphere. |
2010 |
Source Reduction:: W29: Other changes in inventory control
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations Source Reduction:: W35: Installed vapor recovery systems Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T07: State government technical assistance program Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management |
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2009 |
Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W22: Began to test outdated material - continue to use if still effective Source Reduction:: W35: Installed vapor recovery systems |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T07: State government technical assistance program |
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2008 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W22: Began to test outdated material - continue to use if still effective Source Reduction:: W35: Installed vapor recovery systems |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T07: State government technical assistance program |
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2007 |
Source Reduction:: W29: Other changes in inventory control
Source Reduction:: W35: Installed vapor recovery systems |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits |
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2006 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers Source Reduction:: W29: Other changes in inventory control Source Reduction:: W35: Installed vapor recovery systems |
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T03: Materials balance audits Methods to Identify SR Opportunities: T07: State government technical assistance program |
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1996 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T11: Other |
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1995 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T11: Other |
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1994 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T11: Other |
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1993 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W81: Changed product specifications |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T11: Other Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T11: Other |
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1992 |
Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W81: Changed product specifications |
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T11: Other Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T11: Other |