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Facility ID: 5359WSFCNC111KE
Facility Name and Address: SAFC INC. 1101 KETTLE MORAINE TRAIL VERONA, WI 53593 Parent Company: EMD HOLDING CORP Industry: Medicinal and Botanical Manufacturing (325411) Chemical: Dichloromethane Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
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Pollution Prevention Activities for Selected Chemical
Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2022 |
Source Reduction:: S21: Optimized process conditions to increase efficiency
Source Reduction:: S41: Improved scheduling, record keeping, or procedures for operations, cleaning, and maintenance |
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program)
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Barriers: B3-No Information B3 - Concern that product quality may decline as a result of source reduction. Barriers: B6-No Information B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas Barriers: B8-No Information B8 - A reduction does not appear to be technically feasible |
S21: Process development optimized a reaction to reduce the dichloromethane for that step by 1/2. S41: Optimized cleaning process for one project to reduce dichloromethane use by 1/3. Other Environmental Practices: Recycling - Unused dichloromethane was sent for reuse at other companies to avoid disposal as waste. |
2021 |
Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction. |
Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - Continued programs with inventory management & redirection to reuse when feasable Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - Many of our processes are set and unable to be modified Other Environmental Practices: Recycling - When material is sufficiently pure it will be sent to other facilities for use rather than handled as a waste. |
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2020 |
Source Reduction:: W50: Optimized reaction conditions or otherwise increased efficiency of synthesis
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Methods to Identify SR Opportunities: T11: Other
Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas |
Source Reduction: Ways P2 Was Incorporated in Original Process Design - inventory management Other Environmental Practices: Recycling - Some excess unused material sent to other companies for use to prevent waste. Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - initial process development and optimization efforts already applied where possible. Some projects do not allow change, either due to validation or customer requirements. |
2019 |
Source Reduction:: W50: Optimized reaction conditions or otherwise increased efficiency of synthesis
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Methods to Identify SR Opportunities: T11: Other
Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction. |
W50: process improvements reduced chromatography purification needs Source Reduction - process development Other Environmental Practices: Recycling - Any suitable material for another company to use is sent for reuse rather than waste. Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - many processes are validated or not permitted to be modified by customers Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - any previous process development carries forward into future batches |
2018 |
Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction. |
Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - Some processes would be negatively impacted by a solvent change or reduction Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - Process development incorporates toxicity and quantity reduction where feasible in process design.- |
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2017 |
Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas
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Source Reduction: Source Reduction - Minimization is incorporated into process development when feasible and permitted. Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - Suitable used and excess unused material is sent to another company for use in their process. Approximately 6500 lb was averted from waste this way. Other Environmental Practices: Recycling - Suitable used and excess unused material is sent to another company for use in their process. Approximately 6500 lb was averted from waste this way. |
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2016 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
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Methods to Identify SR Opportunities: T04: Participative team management
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W13: added clarity in procedures to identify material suitable for re-use Source Reduction - Opportunities identified in process hazard review and lab hazard review meetings. Other Environmental Practices: Recycling - material that is suitable for re-use is provided to another site to utilize Source Reduction: Ways P2 Was Incorporated in Original Process Design - part of process development is to optimize and minimize volumes when designing or re-evaluating a process |
2015 |
Source Reduction: Ways P2 Was Incorporated in Original Process Design - Pollution prevention previously implemented - additional reduction does not appear technically or economically feasible. Other Environmental Practices: Recycling - Material suitable for re-use is provided as product for other companies to utilize. |