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Facility ID: 55387MDLLN180IN

Facility Name and Address:
 ACPI WOOD PRODUCTS LLC
180 INDUSTRIAL BLVD
WACONIA, MN 55387

Parent Company: ACPRODUCTS INC.

Industry: Wood Kitchen Cabinet and Countertop Manufacturing (337110)
Chemical: Toluene

Reports:
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Production Related Waste Management for Selected Chemical


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lchemid=0000108883
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Pollution Prevention Activities for Selected Chemical

Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2018 Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.

Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - Ensure our product is able to withstand our customer's environment.

Other Environmental Practices: Recycling - 750 pounds of this chemical were recycled off site.
2017 Source Reduction:: W73: Substituted coating materials used

Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T04: Participative team management
W73: Changes to the types of enamels used. New version contains a lower amount of this chemical versus what was used before. This also eliminated a coating application which contains this chemical.
2016 Source Reduction:: W73: Substituted coating materials used

Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program)
W73: Change to a Titan type of enamel which contains a lower amount of this chemical versus what was used before and this change also eliminated a coating application which contains this chemical.
2015 Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
W74: Provided all finishing sprayer employees with an in-depth sprayer training program.
2014 Source Reduction:: W73: Substituted coating materials used
Methods to Identify SR Opportunities: T10: Vendor assistance
2013 Source Reduction:: W42: Substituted raw materials
Methods to Identify SR Opportunities: T04: Participative team management
W42: Using two, high volume, lower VOC products that contain less toluene.

Source Reduction - As the facility approaches Title V permit emission limits, a team investigated and began using lower VOC materials.
2012 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W75: Changed from spray to other system
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Source Reduction - Replaced spray equipment with rollcoating and replaced solvent (toluene) based material with UV energy cured material for some of the manufacturing process
2011 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2010 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2009 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2008 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2007 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2006 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2005 Source Reduction:: W19: Other changes in operating practices


Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
2004 Source Reduction:: W19: Other changes in operating practices


Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
2003 Source Reduction:: W19: Other changes in operating practices


Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
2002 Source Reduction:: W19: Other changes in operating practices


Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2001 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2000 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
1999 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
1998 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
1997 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
1996 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W51: Instituted recirculation within a process
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
1995 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W51: Instituted recirculation within a process
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
1994 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W51: Instituted recirculation within a process
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
1993 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W51: Instituted recirculation within a process
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
1992 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W51: Instituted recirculation within a process
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
1991 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W51: Instituted recirculation within a process
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.