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Facility ID: 64836FRDSFHIGHW
Facility Name and Address: AJINOMOTO FOODS N.A. 5691 S DAVINCI LN CARTHAGE, MO 64836 Parent Company: AJINOMOTO FOODS N.A. INC. Industry: Frozen Specialty Food Manufacturing (311412) Chemical: Ammonia Reports: View TRI Facility profile report for this facility View TRI Form R submissions by this facility |
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Production Related Waste Management for Selected Chemical
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Pollution Prevention Activities for Selected Chemical
Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2019 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-5-14%]
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Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) |
W13: Improved inspections as a part of the PSM program. Source Reduction - Plant Engineer and refrigeration mechanic cover weekend and offday checks of the ammonia refrigeration system Source Reduction - Continued ongoing hourly checks of the ammonia refrigeration system , and addressing any potential concerns. Source Reduction - Worked with refrigeration contractor and replaced older refrigeration vessels and piping. Other Barriers to Source Reduction - No current barriers in being able to continually improve upon source reduction. |
2018 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-5-14%]
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance |
Source Reduction - Refrigeraion system is managed under one group only. Source Reduction - Water treatment chemicals have been reduced due to the ability to maintain low condensing temperatures. Source Reduction - Close continued monitoring of the refrigeration system. focusing on potential odor problems such as valve flanges and packings. |
2017 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance |
W13: Daily visual inspections of refrigeration components. Source Reduction - Use of safe and reliable water treatment program for the ammonia condensers. Source Reduction - Monitor valve packings and flanges within the ammonia system. Source Reduction - Both David Loyd and Ron Holder manage all aspects of the refrigeration system on a daily continuos basis as an effort to prevent issues. Other Environmental Practices: General Environmental Management - Daily monitoring of all aspects of the refrigeration system have been key to preventing potential leak occurences. All components are adequately pressure tested and documented when system repairs are made. |
2016 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources[-5-14%]
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance |
W36: Continue daily visual monitoring 24 hrs per day, Logging system parameters hourly. Source Reduction - Each shift is required to monitor refrigeration system hourly, and log operating parameters. Source Reduction - Assure that ammonia charging is done accurately with no overfilling. Source Reduction - Very close inspection of all flanges & valve fittings. |
2015 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance |
Other Environmental Practices: General Environmental Management - Constant visual daily monitoring of ammonia inventory in vessels and continually monitor piping and control banks for evidence of any leak issues or other concerns. |
2014 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures[-0-4%]
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources[-0-4%] Source Reduction:: W39: Other spill or leak prevention[-0-4%] |
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s) |
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2013 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources Source Reduction:: W39: Other spill or leak prevention Source Reduction:: W52: Modified equipment, layout, or piping |
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s) Methods to Identify SR Opportunities: T04: Participative team management Methods to Identify SR Opportunities: T10: Vendor assistance |
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2010 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources |
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T04: Participative team management |
Source Reduction - Daily walkthroughs of ammonia compressor room and rooftop areas to identify any potential problems. Correct immediatley. |
2009 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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2008 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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2006 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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2005 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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2003 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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2002 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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2001 |
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
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Methods to Identify SR Opportunities: T04: Participative team management
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