TRI Pollution Prevention Report for DETREX and n-Butyl alcohol

Facility ID: 44004DTRXC1100N

Facility Name and Address:
DETREX
1100 STATE RD
ASHTABULA, OH 44004

Parent Company: DETREX CORP

Industry: Other Basic Inorganic Chemical Manufacturing (325180)
Chemical: n-Butyl alcohol

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2016



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2019 Barriers: B8-Barriers to P2 B8 - A reduction does not appear to be technically feasible

Barriers to P2: B8 - A reduction does not appear to be technically feasible - n-butanol is used stoichiometrically to produce products. This can't be changed.

2016 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Methods to Identify SR Opportunities: T04: Participative team management

Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Usage of BAT to reduce amount of n-butanol released.

2015 Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas
Other Environmental Practices - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, production planning, proper inventory management techniques, process improvement meetings with total employee involvement to eliminate manufacturing of off specification materials, and predictive maintenance along with preventive maintenance. We are also ISO 14001 and ISO 9001 certified and have a mercury PMP program in place. Both ISO 9001 and ISO 14001 drive our waste reduction and pollution prevention activities.



Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - Best available technology is currently being employed to reduce emissions.

2014
Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, production planning, proper inventory management techniques, process improvement meetings with total employee involvement to eliminate manufacturing of off specification materials, and predictive maintenance along with preventive maintenance. We are also ISO 14001 and ISO 9001 certified, and have a mercury PMP program in place. Both ISO 14001 and ISO 9001 drive our waste reduction and pollution prevention activities.

2013 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Other Environmental Practices - We installed a thermal incinerator in 2013 thereby destroying most n-butanol before being released into the atmosphere.
2012 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Source Reduction - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, improving production planning, proper inventory management techniques, proves improvement meetings with all employees involved to eliminate manufacturing of off specification materials, and preventive maintenance and predictive maintenance. We are also ISO 14001 and ISO 9001 certified, and have a mercury PMP program. both ISO 14001 and ISO 9001 drive our efforts for continuous improvements in day to day activities for waste reduction and pollution prevention.
2011 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Source Reduction - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, improving production planning, proper inventory management techniques, process improvement meetings with all employees involved to eliminate manufacturing of off specificant materials, and preventive maintenance and predictive maintenance. We are also ISO 14001 and ISO 9001 certifed, and have a mercury PMP program. Both ISO 14001 and ISO 9001 drive our efforts for continuous improvements in day to day activities for waste reductuion and pollution prevention.
2010 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Source Reduction - Waste reduction and pollution prevention activites include but are not limited to research and development efforts for process improvements and control, improving production planning, proper inventory management techniques, process improvement meetings with all employee involvement to eliminate manufacturing of off specification materials, and preventive maintenance and predictive maintenance. We are also ISO 14001 certified, ISO 9001 certified, and have a mercury PMP program. Both ISO 14001 and ISO 9001 drive our efforts for continuous improvements in day to day activities for waste reduction and pllution prevention.
2009 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Source Reduction - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, improving production planning, proper inventory management techniques, process improvemnt meetings with all employee involvement to eliminate manufacturing of off specification materials, and preventive maintenance and predictive maintenance. We are also ISO 14001 certified, ISO 9001 certified, and have a mercury PMP program. Both ISO 14001 and ISO 9001 drive our efforts for continuous improvemnt in day to day activities for waste reduction and pollution prevention.
2008 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Source Reduction - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, improving production planning, proper inventory managment techniques, process improvement meetings with all employee involvement to eliminate manufacturing of off specification materials, and preventive maintenance. We are also ISO 14001 certified, ISO 9001 certified, and have a mercury pmp program. Both ISO 14001 and ISO 9001 drive our effort for continuous improvement in day to day activities for waste reduction and pollution prevention.
2007 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Source Reduction - Waste reduction and pollution prevention activities include but are not limited to research and development efforts for process improvements and control, improving production planning, proper inventory managment techniques, process improvement meetings with all employee involvement to eliminate manufacturing of off specification materials, and preventive maintenance. We are also ISO 14001 certified, ISO 9001 certified, and have a mercury pmp program. Both ISO 14001 and ISO 9001 drive our effort for continuous improvement in day to day activities for waste reduction and pollution prevention.
2006 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2005 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2004 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2003 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2002 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T11: Other
2001 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T11: Other
2000 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T11: Other
1999 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T11: Other
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.