TRI Pollution Prevention Report for GKN SINTER METALS and Copper

Facility ID: 47167FRRLYBECKS

Facility Name and Address:
GKN SINTER METALS
198 S IMPERIAL DR
SALEM, IN 47167

Parent Company: GKN POWDER METALLURGY HOLDINGS INC

Industry: Powder Metallurgy Part Manufacturing (332117)
Chemical: Copper

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2016



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.

Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - volume controlled by customer specifications

2020 Source Reduction:: W29: Other changes in inventory control
Methods to Identify SR Opportunities: T03: Materials balance audits
W29: Monitor refuse to ensure thorough tracking of material for recycling compared to production

Source Reduction - Scrap material previously not monitored to balance against production/product usage
2019 Barriers: B8-Barriers to P2 B8 - A reduction does not appear to be technically feasible

Other Environmental Practices: General Environmental Management - GKN continues to monitor its raw material usage. Any opportunities to make feasible improvements for environmental compliance will be engaged.

Barriers to P2: B8 - A reduction does not appear to be technically feasible - Copper is an ingredient in the powder blend. It is required at the percentage it is added for metallurgical reasons and based on customer demand we can't experience a reduction.

2018 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources[-0-4%]
Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B1-Barriers to P2 B1 - Insufficient capital to install new source reduction equipment or implement new source reduction activities/initiat
W36: powder transfer shoe modification


Barriers to P2: B1 - Insufficient capital to install new source reduction equipment or implement new source reduction activities/initiat - Prioritized, reduced ROI

2016
Other Environmental Practices: Recycling - all metals recycled

2015 Other Barriers to Source Reduction - Implimented continued programs to reduce scrap, success not apparent on 2015 numbers due to other process changes which created increased off site shipping for reuse

2014 Source Reduction:: W58: Other process modifications[-5-14%]

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
2013 Source Reduction:: W89: Other product modifications
Methods to Identify SR Opportunities: T04: Participative team management
W89: Improved quality - less scrap

Source Reduction - improved quality - less scrap
2008 Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T11: Other
2007 Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T11: Other
2006 Source Reduction:: W52: Modified equipment, layout, or piping
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
1997 Source Reduction:: W51: Instituted recirculation within a process
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.