TRI Pollution Prevention Report for GEMINI COATINGS INC and Certain glycol ethers

Facility ID: 73036GMNLC101SW

Facility Name and Address:
GEMINI COATINGS INC
2300 HOLLOWAY DR
EL RENO, OK 73036

Parent Company: GEMINI INDUSTRIES INC

Industry: Paint and Coating Manufacturing (325510)
Chemical: Certain glycol ethers

Production Related Waste Management for Selected Chemical


lchemid=N230
    Waste Management Comparison - 2018



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2020 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2019 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2018 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Methods to Identify SR Opportunities: T03: Materials balance audits
2017 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
2016 Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations[-15-24%]
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
W32: Gemini made improvements on metering for the loading of the mixing vessels and rearrange piping which decreased waste generation. We also retrained employees on equipment to better improve efficiency and generate less waste.

Source Reduction - Gemini made improvements on metering for the loading of the mixing vessels and rearrange piping which decreased waste generation. We also retrained employees on equipment to better improve efficiency and generate less waste.
Source Reduction - Gemini made improvements on metering for the loading of the mixing vessels and rearrange piping which decreased waste generation. We also retrained employees on equipment to better improve efficiency and generate less waste.
2015 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond[-5-14%]
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations[-15-24%]
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
W21: Gemini has been paying much closer attention to shelf life of our products. Efforts are being made to better rotate or stock and identify products approaching shelf life. In addition, Gemini is looking at improvements on metering for the loading of the mixing vessels and looking at options to rearrange some piping to decrease waste generated by the process.
W32: Gemini has been paying much closer attention to shelf life of our products. Efforts are being made to better rotate or stock and identify products approaching shelf life. In addition, Gemini is looking at improvements on metering for the loading of the mixing vessels and looking at options to rearrange some piping to decrease waste generated by the process.

Source Reduction - Gemini has been paying much closer attention to shelf life of our products. Efforts are being made to better rotate or stock and identify products approaching shelf life. In addition, Gemini is looking at improvements on metering for the loading of the mixing vessels and looking at options to rearrange some piping to decrease waste generated by the process.
2014 Source Reduction:: W24: Instituted better labeling procedures[-25-49%]
Source Reduction:: W41: Increased purity or raw materials[-15-24%]
Source Reduction:: W67: Improved rinse equipment design[-15-24%]
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Other Environmental Practices - Gemini has working very hard to limit the amount of waste and other related waste that has the TRI chemicals in them. We have modified our current process and looked at utilizing other solvents for our process. Out waste is up because the production is up from last year. We continue to strive to reduce the amount of the TRI chemicals present at Geminis locations. We have regular meeting to discuss reduction strategies.
2013 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
W42: Gemini has modified the formulation to remove some TRI chemicals and thus making them lower VOC and an industry leader in low VOC coatings.
W49: Raw material modification has been made to reduce the use of TRI chemicals. Gemini has formulated and designed "greener" coatings and are low VOC. We have tried to reduce the amount of TRI chemical used in the manufacturing process.

Source Reduction - Gemini is always looking to remove TRI chemicals with raw material substitution. We are looking at new technologies to remove those chemicals and are pressing our suppliers for more environmental friendly raw materials.
Source Reduction - Gemini is a wood coatings manufacture of stains, lacquers, conversion varnishes, and other solvent related painting products. Gemini strives to reduce its carbon footprint by looking at many "green" technologies. Gemini believes that helping manufacture products that are environmentally sustainable is a great business decision and one that is beneficial for all parties. Gemini has a substantial budget that has been invested in low VOC products. We also have a number of other waste initiatives that are in place to reduce the amount of waste that is generated from our manufacturing. Gemini believes in its role and responsibility of being a good steward to the environment. We have invested in new manufacturing technology and have purchased new equipment to reduce our generation.
2012 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
W42: Gemini routinely reviews formulas to try and modify it to put safer and "greener" chemicals in the place of certain solvents and TRI chemicals.
W49: Gemini routinely reviews formulas to try and modify it to put safer and "greener" chemicals in the place of certain solvents and TRI chemicals.
W81: Gemini routinely reviews formulas to try and modify it to put safer and "greener" chemicals in the place of certain solvents and TRI chemicals.

Source Reduction - Gemini actively involves employees to take a role in environmental stewardship and invites comments and recommendation to achieve goals.
Source Reduction - Gemini actively involves employees to take a role in environmental stewardship and invites comments and recommendation to achieve goals.
Source Reduction - Gemini works very hard to prevent leaks and spills through a very intensive audit process and training program. In addition, Gemini routinely reviews formulation to try and utilize green technology when available. We utilize a lab staff to find less harmful products to substitute in our formulas. Gemini has a rigorous auditing program to identify issue and correct them as soon as practicable.
2011 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
W42: Product specifications are moving toward Greener technologies and products. This removed TRI chemicals from products.
W49: Gemini used lab projects to remove TRI chemicals from the raw materials of our products. We are trying to substitute non-Tri chemicals in their place.
W81: Gemini used lab projects to remove TRI chemicals from the raw materials of our products. We are trying to substitute non-Tri chemicals in their place.

Source Reduction - Employee and salesman recommendations on equipment and product changes assist in the removal of the TRI chemicals.
Source Reduction - Employee and salesman recommendations on equipment and product changes assist in the removal of the TRI chemicals.
Source Reduction - Gemini is working very hard to reduce the amount of TRI chemicals that are in our products. We are continually looking for Greener chemicals to use in place of TRI chemicals. We have numerous lab projects to assist in the raw material replacement to remove hazardous chemicals.
2010 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Other Environmental Practices - Gemini continues to practice inventory management and ready manufacturing to reduce the amount of TRI chemical usage. Gemini is also pursing less harmful and non-TRI chemical formulation to reduce usage.
2009 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Source Reduction - Gemini continues to practice inventory management and ready manufacturing to reduce the amount of TRI chemical usage. Gemini is also pursing less harmful and non-TRI chemical formulation to reduce usage.
2008 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Source Reduction - Gemini continues to practice inventory management and ready manufacturing to reduce the amount of TRI chemical usage. Gemini is also pursing less harmful and non-TRI chemical formulation to reduce usage.
2007 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Source Reduction - Gemini continues to practice inventory management and ready manufacturing to reduce the amount of TRI chemical usage. Gemini is also pursing less harmful and non-TRI chemical formulation to reduce usage.
2006 Source Reduction:: W42: Substituted raw materials
Source Reduction:: W49: Other raw material modifications
Source Reduction:: W81: Changed product specifications
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Source Reduction - Gemini continues to practice inventory management and ready manufacturing to reduce the amount of TRI chemical usage. Gemini is also pursing less harmful and non-TRI chemical formulation to reduce usage.
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.