TRI Pollution Prevention Report for JOHNS MANVILLE CORP HAMILTON PLANT and Antimony compounds

Facility ID: 23228MNVLL7400R

Facility Name and Address:
JOHNS MANVILLE CORP HAMILTON PLANT
7400 RANCO RD
RICHMOND, VA 23228

Parent Company: BERKSHIRE HATHAWAY INC

Industry: Paper Bag and Coated and Treated Paper Manufacturing (322220)
Chemical: Antimony compounds

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2020



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Source Reduction:: S21: Optimized process conditions to increase efficiency[-5-14%]

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.

Other Environmental Practices: Recycling - We continue to try to find outlets for our scrap production.

Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - Difficult to meet flame resistance without a suitable alternative.

2021 Source Reduction:: S03: Substituted raw materials, feedstock, or reactant chemical

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
S03: Altered formulation based better available chemicals due to shortages

Source Reduction - Team effort employed to maximize production with available materials
Source Reduction - Some assistance from external vendor resources
2020 Source Reduction:: W42: Substituted raw materials[-15-24%]

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
Barriers: B3-Barriers to P2 B3 - Concern that product quality may decline as a result of source reduction.
W42: checking alternative flame retardants to provide similar product performance


Source Reduction: Source Reduction - several efforts underway to reduce waste throughout facility

Barriers to P2: B3 - Concern that product quality may decline as a result of source reduction. - the product is used as a flame retardant. Finding alternatives with equal performance is challenging

2019 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers[-0-4%]
Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.
W14: Efforts are being made to minimize waste that results from product changeovers.


Other Environmental Practices: Recycling - We are continuing to look for sources for recycle

Barriers to P2: B7 - No known substitutes or alternative technologies. - Work is continuing to find alternatives. No current options for some formulations

2018
Source Reduction: Source Reduction - Scrap rate reduction thru process optimization.

2017 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
2016 Source Reduction:: W54: Instituted better controls on operating bulk containers to minimize discarding[-0-4%]
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
W54: Improved mixing capability for totes of raw material. Resulted in less residual liquid in containers.


Source Reduction: Source Reduction - Instituted Environmental awareness programs at the facility

2015 Source Reduction:: W14: Changed production schedule to minimize equipment and feedstock changeovers

Source Reduction:: W82: Modified design or composition of product
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T10: Vendor assistance
2014 Source Reduction:: W53: Use of a differant process catalyst
Methods to Identify SR Opportunities: T10: Vendor assistance
W53: chemical formulated out of some products

2013 Source Reduction:: W58: Other process modifications
Methods to Identify SR Opportunities: T10: Vendor assistance
2012 Source Reduction:: W58: Other process modifications
Methods to Identify SR Opportunities: T10: Vendor assistance
W58: Equipment was modified to improve machine effeciency and yield at end of reporting year

*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.