TRI Pollution Prevention Report for CLARIOS LLC and Lead compounds

Facility ID: 27102JHNSN2701W

Facility Name and Address:
CLARIOS LLC
2701 JOHNSON CONTROLS DR
KERNERSVILLE, NC 27284

Parent Company: CLARIOS LLC

Industry: Battery Manufacturing (335910)
Chemical: Lead compounds

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2022



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2013 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2012 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Other Environmental Practices - Benchmarking resulted in maximizing control efficiency of baghouses using pulse jet airfor Sovema mills.
2011 Source Reduction:: W31: Improved storage or stacking procedures
Source Reduction:: W74: Improved application techniques
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T11: Other
Source Reduction - In calendar year 2012, JCI plans to install phase one of a new oxide transfer system that will lessen our dependancy on purchasing oxide as well as bring to our facility a newer option for handling and distributing the oxide for battery manufacturing. This new phase will also lessen the potential for spills of oxide both inside and outside the plant. Our continuous improvement department implemented a new process of drossing on our strip caster that puts more lead back into the system for recycling rather than sending to the smelter for reclaim.
2005 Source Reduction:: W82: Modified design or composition of product
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2004 Source Reduction:: W53: Use of a differant process catalyst
Source Reduction:: W82: Modified design or composition of product
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
1996 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond

Source Reduction:: W81: Changed product specifications


Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program)
Methods to Identify SR Opportunities: T03: Materials balance audits
1991 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Methods to Identify SR Opportunities: T11: Other
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.