TRI Pollution Prevention Report for SEKISUI SPECIALTY CHEMICALS AMERICA LLC and Vinyl acetate

Facility ID: 42029CLNSL408NM

Facility Name and Address:
SEKISUI SPECIALTY CHEMICALS AMERICA LLC
246 JOHNSON RILEY ROAD
CALVERT CITY, KY 42029

Parent Company: SEKISUI AMERICA CORP

Industry: Plastics Material and Resin Manufacturing (325211)
Chemical: Vinyl acetate

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2013



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2017 Other Environmental Practices - Evaluating ways to reduce
2016 Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.

Barriers to P2: B7 - No known substitutes or alternative technologies. - Evaluating ways to reduce.

2013 Source Reduction:: W52: Modified equipment, layout, or piping
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
W52: Six mechanical seals on the polykettles (reactors) were upgraded to reduce fugitive emissions from equipment leaks.

Source Reduction - An opportunity to reduce fugitive equipment leak emissions from the polykettles was identified by the maintenance department and engineering group.
Source Reduction - The design of the mechanical seals on the top of six polykettles was upgraded to a design specific for agitator service. The conventional design was originally a pump seal adapted to agitator service. The upgraded configuration is designed to tolerate shaft movement, and this has increased the reliability of the new seal This has resulted in the reduction of vinyl acetate fugitive emissions.
2009 Source Reduction:: W39: Other spill or leak prevention
Source Reduction:: W52: Modified equipment, layout, or piping
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other
Source Reduction - FACILITY ROUTED EMISSIONS FROM THE POLYMERIZATION LINE REACTORS, PASTE TANKS, AND VINYL ACETATE REWORK TANKS TO THE FLARE AND CONTINUED A LEAK DETECTION AND REPAIR (LDAR) PROGRAM IN THE POYMERIZTION AND POLYRECTIFICATION PROCESS AREAS AS REQUIRED BY 40 CFR 63 SUBPART FFFF FOR MISCELLANEOUS ORGANIC CHEMICAL MANUFACTURING (MON).
2008 Source Reduction:: W39: Other spill or leak prevention
Source Reduction:: W52: Modified equipment, layout, or piping
Methods to Identify SR Opportunities: T11: Other
Methods to Identify SR Opportunities: T11: Other
Source Reduction - Facility routed emissions from the Polymerization Line Reactors, Paste Tanks, and Vinyl Acetate Rework Tanks to the flare and implemented a leak detection and repair (LDAR) program in the Polymerization and Polyrectification process areas as required by 40 CFR 63 Subpart FFFF for Miscellaneous Organic Chemical Manufacturing (MON).
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.