TRI Pollution Prevention Report for CARBO FORGE INC and Manganese

Facility ID: 43420CRBFR15STA

Facility Name and Address:
CARBO FORGE INC
150 STATE RTE 523
FREMONT, OH 43420

Parent Company:

Industry: Iron and Steel Forging (332111)
Chemical: Manganese

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2020



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Source Reduction:: S43: Introduced in-line product quality monitoring or other process analysis system[-0-4%]


Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program)
Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.
S43: Improved Quality Management System, by training and increasing in-line quality monitoring, reducing non-conforming parts by 1%

Source Reduction - Employees are involved in continually trying to improve product quality, and reduce waste.
Source Reduction - The Company encourages employee participation in helping to resolve production issues.
Source Reduction - Improved Audit System, and more frequent audits.

Other Environmental Practices: Recycling - We are sending less waste each year for landfill disposal and more for recycling

Barriers to P2: B7 - No known substitutes or alternative technologies. - There are no known substitutes for Manganese in steel.

2021 Source Reduction:: S43: Introduced in-line product quality monitoring or other process analysis system[-0-4%]


Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program)
Barriers: B7-No Information B7 - No known substitutes or alternative technologies.
S43: Improved Quality Management system, by training and increasing in-line quality monitoring, reducing non-conforming parts by 2%

Source Reduction - Employees are involved in continually trying to improve product quality, and reduce waste.
Source Reduction - Improved Audit System, and more frequent audits
Source Reduction - The Company encourages employee participation in helping to resolve production issues.
2020 Source Reduction:: W19: Other changes in operating practices[-5-14%]

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas
W19: Sent waste materials for recycling

Source Reduction - Recycling of Steel waste, rather than disposal
Source Reduction - Improved handling of production processes to reduce waste

Other Environmental Practices: General Environmental Management - Environmental Audits are conducted on a regular basis to determine ways to reduce impacts to the environment

Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - All known steps have been taken to reduce wastes generated in the production processes

Other Environmental Practices: Recycling - All Steel wastes (Flashings & Scale) are sent off-site for recycling

2018
Other Environmental Practices: General Environmental Management - Quality Control System Improvements

Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Quality and Environmental Control Systems in-place, Quality and Environmental Internal Audits conducted regularly

2017
Other Environmental Practices: General Environmental Management - Quality Control System Improvements

Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Quality and Environmental Control Systems in-place, Quality and Environmental Internal Audits Conducted regularly

2016 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
W13: Quality control system improvements

Source Reduction - internal Audits to imprve production processes
Source Reduction - internal Audits to improve production processes
Source Reduction - Quality control system inplace
2015
Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Quality Management system in-place to reduce impacts to the environment.

2014
Other Environmental Practices: General Environmental Management - Quality Management System in place to reduce impacts to the environment

2013 Source Reduction - Source reduction by means of quality management,
2012 Other Barriers to Source Reduction - 7. Other. No feasible way to engage in source reduction.

*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.