Facility ID: 43420CRBFR15STA
Facility Name and Address: CARBO FORGE INC 150 STATE RTE 523 FREMONT, OH 43420 Parent Company: Industry: Iron and Steel Forging (332111) Chemical: Manganese |
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Reporting Year | Section 8.10: Newly Implemented Source Reduction Activity | Section 8.10: Methods to Identify Activity | Section 8.11: Optional Pollution Prevention Information* |
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2022 |
Source Reduction:: S43: Introduced in-line product quality monitoring or other process analysis system[-0-4%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies. |
S43: Improved Quality Management System, by training and increasing in-line quality monitoring, reducing non-conforming parts by 1% Source Reduction - Employees are involved in continually trying to improve product quality, and reduce waste. Source Reduction - The Company encourages employee participation in helping to resolve production issues. Source Reduction - Improved Audit System, and more frequent audits. Other Environmental Practices: Recycling - We are sending less waste each year for landfill disposal and more for recycling Barriers to P2: B7 - No known substitutes or alternative technologies. - There are no known substitutes for Manganese in steel. |
2021 |
Source Reduction:: S43: Introduced in-line product quality monitoring or other process analysis system[-0-4%]
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Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Methods to Identify SR Opportunities: T06: Employee recommendation (under a formal company program) Barriers: B7-No Information B7 - No known substitutes or alternative technologies. |
S43: Improved Quality Management system, by training and increasing in-line quality monitoring, reducing non-conforming parts by 2% Source Reduction - Employees are involved in continually trying to improve product quality, and reduce waste. Source Reduction - Improved Audit System, and more frequent audits Source Reduction - The Company encourages employee participation in helping to resolve production issues. |
2020 |
Source Reduction:: W19: Other changes in operating practices[-5-14%]
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program) Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas |
W19: Sent waste materials for recycling Source Reduction - Recycling of Steel waste, rather than disposal Source Reduction - Improved handling of production processes to reduce waste Other Environmental Practices: General Environmental Management - Environmental Audits are conducted on a regular basis to determine ways to reduce impacts to the environment Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - All known steps have been taken to reduce wastes generated in the production processes Other Environmental Practices: Recycling - All Steel wastes (Flashings & Scale) are sent off-site for recycling |
2018 |
Other Environmental Practices: General Environmental Management - Quality Control System Improvements Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Quality and Environmental Control Systems in-place, Quality and Environmental Internal Audits conducted regularly |
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2017 |
Other Environmental Practices: General Environmental Management - Quality Control System Improvements Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Quality and Environmental Control Systems in-place, Quality and Environmental Internal Audits Conducted regularly |
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2016 |
Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
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Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits |
W13: Quality control system improvements Source Reduction - internal Audits to imprve production processes Source Reduction - internal Audits to improve production processes Source Reduction - Quality control system inplace |
2015 |
Source Reduction: Methods for Identifying Pollution Prevention Opportunities - Quality Management system in-place to reduce impacts to the environment. |
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2014 |
Other Environmental Practices: General Environmental Management - Quality Management System in place to reduce impacts to the environment |
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2013 | Source Reduction - Source reduction by means of quality management, | ||
2012 |
Other Barriers to Source Reduction - 7. Other. No feasible way to engage in source reduction. |
The Waste Management Hierarchy |
The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes.
The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed
by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
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