TRI Pollution Prevention Report for QUANEX IG SYSTEMS DBA QUANEX CUSTOM MIXING and Zinc compounds

Facility ID: 43725LMCST804BY

Facility Name and Address:
QUANEX IG SYSTEMS DBA QUANEX CUSTOM MIXING
804 BYESVILLE RD
CAMBRIDGE, OH 43725

Parent Company: QUANEX BUILDING PRODUCTS CORP

Industry: All Other Rubber Product Manufacturing (326299)
Chemical: Zinc compounds

Production Related Waste Management for Selected Chemical


lchemid=N982
    Waste Management Comparison - 2019



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2021 Source Reduction:: S05: Modified content, grade, or purity of a chemical input[-50-99%]
Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B3-No Information B3 - Concern that product quality may decline as a result of source reduction.
Barriers: B1-No Information B1 - Insufficient capital to install new source reduction equipment or implement new source reduction activities/initiat
S05: New technology and offering of some required Zinc Compounds allows for higher activity, where functionality in the formulation in some cases can increase or at least remain the same, with less weight percent used.

2020 Source Reduction:: W42: Substituted raw materials[-50-99%]
Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B3-No Information B3 - Concern that product quality may decline as a result of source reduction.
Barriers: B1-No Information B1 - Insufficient capital to install new source reduction equipment or implement new source reduction activities/initiat
W42: Ongoing technical work and research and development to use more activated forms of Zinc Compounds and in doing so, in some cases, less weight percent is needed in the product. On the other side, business growth may offset some of the potential decreases.

2019 Source Reduction:: W42: Substituted raw materials[-50-99%]
Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.

Barriers to P2: B7 - No known substitutes or alternative technologies. - The rubber industry could benefit greatly from zinc compound alternatives in compounding

2018 Source Reduction:: W42: Substituted raw materials
Methods to Identify SR Opportunities: T04: Participative team management
Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.
W42: In 2018, the company allocated resources for additional use of more highly activated zinc compounds which allow up to 50% usage with the same functionality.

Source Reduction - In addition the company improved overall scrap and product rework which reduced the overall level of Zinc Compound release

Barriers to P2: B7 - No known substitutes or alternative technologies. - The rubber industry could benefit greatly from zinc compound alternatives in compounding.

2017 Source Reduction:: W42: Substituted raw materials
Methods to Identify SR Opportunities: T04: Participative team management
W42: In 2017 the company began technical studies for and early use of more highly activated zinc compounds which allow for up to 50% usage with the same functionality in the finished product

Source Reduction - Research and Development
2016 Source Reduction:: W42: Substituted raw materials
Methods to Identify SR Opportunities: T04: Participative team management
W42: In 2017 will begin technical studies and potential use of an activated zinc compound which allows for up to a -50% usage with the same functionality in the finished product

Source Reduction - Research and Development
2015 Source Reduction:: W58: Other process modifications[-15-24%]

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
2014 Source Reduction:: W58: Other process modifications[-15-24%]

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
2013 Source Reduction:: W58: Other process modifications

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
2012 Source Reduction:: W58: Other process modifications

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
Source Reduction - Total in-house and external PPM scrap have been reduced considerably due to good operational practicces and focus of continuous improvement on enhancing overall product quality. Even though the usage of Zinc Compounds has increased in 2012, the need to dispose of them has decreased.
2011 Source Reduction:: W58: Other process modifications

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
W58: Cross-functional quality ann technical teams for process control and scrap reduction

Source Reduction - Propose alternatives where possible
Source Reduction - Continuous improvement program for waste reduction
2010 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W25: Instituted clearinghouse to exchange materials that would otherwise be discarde
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Source Reduction - - Scrap reduction
2009 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W25: Instituted clearinghouse to exchange materials that would otherwise be discarde
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Other Environmental Practices - A recycling program for unvulcanized rubber scrap to an off-site vendor was utilized in 2009.
2008 Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
Other Environmental Practices - LMI Custom Mixing, LLC is seeking vendors who will purchase or recycle unvulcanized polymeric formulations containing zinc compounds to eliminate quantities being disposed of by landfill.
2007 Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
2006 Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.