TRI Pollution Prevention Report for GLOBAL COMPOSITES INC PLANT 3 and Styrene

Facility ID: 46516GLBLG56807

Facility Name and Address:
GLOBAL COMPOSITES INC PLANT 3
56807 ELK PARK DR
ELKHART, IN 46516

Parent Company: GLOBAL COMPOSITES INC

Industry: All Other Plastics Product Manufacturing (326199)
Chemical: Styrene

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2020



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Other Barriers to Source Reduction - 2022 end of year slowed down. Material substitutions had already been made previously but supply demand limited alternative products for reductions.

2021 Source Reduction:: S33: Improved containment or material handling operations

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
Source Reduction - Installed scales to weigh raw materials for more consistent part weights
Source Reduction - Vendors continue to provide assistance in using lower styrene HAP containing products
2020
Other Environmental Practices: General Environmental Management - We utilize FLow Coat technology along with reduced styrene contents already in our products and haven't found any additional technology that is economically feasible or technically feasible without compromising the current structure of the component parts. So we currently use better inventory practices, supplier assistance for raw content reductions and controlled spray training to help eliminate waste

2017 Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
2016 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
2015 Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
2014 Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
W41: We have been working with suppliers to reduce styrene content in raw materials

Other Environmental Practices - Working with suppliers to lower HAP content
2012 Source Reduction:: W29: Other changes in inventory control


Source Reduction:: W49: Other raw material modifications

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T05: Employee recommendation (independent of a formal company program)
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
W29: we have changed the way products are delivered by our vendor to ensure we don't keep products in house too long and lose shelve life.

Other Environmental Practices - Looking at alternative processes and chemicals for manufacturing varies parts through new coating technologies and processes
2011 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
Other Environmental Practices - Our company always work together with our trade association, vendors and management teams to consistently look for opportunitites in source reduction, recycling or raw material substitution.
2010 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
2009 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures


Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
2008 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W41: Increased purity or raw materials


Source Reduction:: W42: Substituted raw materials

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
2007 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Source Reduction:: W41: Increased purity or raw materials


Source Reduction:: W42: Substituted raw materials

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
2006 Source Reduction:: W42: Substituted raw materials


Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
2005 Source Reduction:: W21: Instituted procedures to ensure that materials do not stay in inventory beyond


Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
2004 Source Reduction:: W41: Increased purity or raw materials


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
2003 Source Reduction:: W42: Substituted raw materials


Source Reduction:: W72: Modified spray systems or equipment


Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
1997 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures
Source Reduction:: W32: Improved procedures for loading, unloading, and transfer operations
Source Reduction:: W39: Other spill or leak prevention
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T04: Participative team management
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.