TRI Pollution Prevention Report for GLOBAL COMPOSITES INC. PLANT 6 PANEL DIV and Styrene

Facility ID: 4651WGLBLC575CU

Facility Name and Address:
GLOBAL COMPOSITES INC. PLANT 6 PANEL DIV
57500 COUNTY ROAD 3 SOUTH
ELKHART, IN 46517

Parent Company: GLOBAL COMPOSITES INC

Industry: All Other Plastics Product Manufacturing (326199)
Chemical: Styrene

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2017



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Source Reduction:: S31: Instituted better labeling, testing, or other inventory management practices
Methods to Identify SR Opportunities: T04: Participative team management
Source Reduction - facility used first in first out, better processes for when using portable resin in totes
2021 Source Reduction:: S33: Improved containment or material handling operations

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
S33: INstallation of scales to keep product weights and raw material usage consistent

Source Reduction - vendors continue to help location lower HAP and Styrene containing products4
2020 Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas

Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - This process already uses fluid impingement technology, lower styrene raw materials, automated movement to eliminate overspray waste and uses vaccum bags to help with emission reduction. Further technologies are not available for this size of parts or economically feasible.

Other Environmental Practices: General Environmental Management - Our company utilizes inventory controls for reduction of waste from expired shelve life, and works with our suppliers and trade associations to investigate new technologies as they become available. Scales and other devices are used to ensure product consistency.

2018 Source Reduction:: W13: Improved maintenance scheduling, recordkeeping, or procedures

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
Source Reduction - Employee and supervisor teams managing raw materials for storage so no outdated materials. Weighing materials to make sure their is consistent product
Source Reduction - Making deliveries according to production line due dates, instead of stock piles.
2017 Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
W41: We are constantly trying to update and work with our suppliers for lower HAP containing products and application techniques.


Other Environmental Practices: General Environmental Management - Always working with our vendors and trade association for environmentally sound application methods and raw materials

2016 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T10: Vendor assistance
W19: Added scales and product weighing devices for more consistent part sizes and weights to help with less scrap and waste product

2015 Other Barriers to Source Reduction - setting up new process so already production was limited and down.The equipment is designed as controlled technology as it is and more automated so at this time no further reduction could be implemented.

2014 Source Reduction:: W41: Increased purity or raw materials

Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
W41: Worked with vendors to reduce styrene contents in raw materials

2012 Source Reduction:: W41: Increased purity or raw materials


Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T09: Trade association/industry technical assistance program
Methods to Identify SR Opportunities: T10: Vendor assistance
Source Reduction - working with resin and gelcoat suppliers to lower the HAP contents of the materials being used. Currently researching and building converyorized equipment that should also help lower emissions and product waste.
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.