TRI Pollution Prevention Report for ALLNEX USA INC and Methanol

Facility ID: 49003MRCNC2715M

Facility Name and Address:
ALLNEX USA INC
2715 MILLER RD
KALAMAZOO, MI 49001

Parent Company: ALLNEX USA INC

Industry: Plastics Material and Resin Manufacturing (325211)
Chemical: Methanol

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2020



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2009 Source Reduction - Over 99% of process methanol vapors in the CYMEL (R) 303 production unit are recovered and re-used via a process methanol distillation column and a Vapor Recovery Unit, which uses cryogenic methanol to condense vapors before being vented to atmosphere. This is not considered "recycling" because the methanol never leaves the prodcution process and is, therefore, never considered a waste stream. Nevertheless, less than 0.05% of methanol purchased is emitted to atmosphere. Another separate production unit that had less sophisticated control technology for reduction of methanol emissions permanently discontinued operation on 9/30/2009.
2007 Source Reduction:: W19: Other changes in operating practices

Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
2006 Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
2005 Source Reduction:: W19: Other changes in operating practices
Methods to Identify SR Opportunities: T04: Participative team management
1998 Source Reduction:: W54: Instituted better controls on operating bulk containers to minimize discarding


Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
1997 Source Reduction:: W54: Instituted better controls on operating bulk containers to minimize discarding

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
1996 Source Reduction:: W35: Installed vapor recovery systems
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
1995 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W35: Installed vapor recovery systems
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
1994 Source Reduction:: W19: Other changes in operating practices
Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T01: Internal pollution prevention opportunity audit(s)
Methods to Identify SR Opportunities: T02: External pollution prevention opportunity audit(s)
1992 Source Reduction:: W58: Other process modifications

Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
1991 Source Reduction:: W58: Other process modifications

Source Reduction:: W64: Improved draining procedures

Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T03: Materials balance audits
Methods to Identify SR Opportunities: T04: Participative team management
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.