TRI Pollution Prevention Report for FLEXSYS AMERICA LP KRUMMRICH and Methyl isobutyl ketone

Facility ID: 62206FLXSY500MO

Facility Name and Address:
FLEXSYS AMERICA LP KRUMMRICH
500 MONSANTO AVE
SAUGET, IL 62206

Parent Company: FLEXSYS AMERICA L.P.

Industry: All Other Miscellaneous Chemical Product and Preparation Manufacturing (325998)
Chemical: Methyl isobutyl ketone

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2019



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2022 Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.

Barriers to P2: B7 - No known substitutes or alternative technologies. - No chemical substitution is known.

2021 Source Reduction:: S31: Instituted better labeling, testing, or other inventory management practices
Methods to Identify SR Opportunities: T03: Materials balance audits

Other Environmental Practices: Energy Recovery - Use of waste product as a fuel.

2020 Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.

Barriers to P2: B7 - No known substitutes or alternative technologies. - No substitute chemical for MIBK is known for the production of 6ppd.

2017
Other Environmental Practices: Energy Recovery - Ketone residue containing MIBK sent to Green America is used for fuel.

2016 Barriers: B6-Barriers to P2 B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas

Barriers to P2: B6 - Pollution prevention previously implemented - additional reduction does not appear technically or economically feas - MON FFFF requirements included the installation of a thermal oxidizer to control air emissions and a steam stripper to control water discharges that go directly to the POTW.

Other Environmental Practices: Energy Recovery - The site will continue to use Green America to have waste ketone utilized as a fuel at their facility. The site does not provide any on-site energy recovery.

2009 Other Environmental Practices - 2009 was the first year that both the thermal oxidizer and steam stripper installed in May 2008, operated for the entire year. This resulted in less emissions to the environment and greater capture of those pollutants. In 2009 the facility started sending those captured pollutants to a solvent recycler and was able to recycle 272,823 pounds of material rather than having it treated for energy recovery. The facility expects to recycle a much greater amount in 2010.
2008 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Source Reduction:: W58: Other process modifications
Methods to Identify SR Opportunities: T10: Vendor assistance
Methods to Identify SR Opportunities: T11: Other
Other Environmental Practices - The facility began operation of a Thermal Oxidizer and a Steam Stripper in May 2008. The thermal oxidizer has a >99% destruction efficency to treat the point sources of air emissions at the facility and the steam stripper recovers organics out of the wastewater prior to discharge. The recovered organics from the steam stripper are transferred to Holcim US Inc. Geocycle LLC for energy recovery. In addtion the facility began using actual LDAR testing data to calculate fugitive air emissions rather than AP42 emission factors.
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.