TRI Pollution Prevention Report for BUTTERBALL LLC and Ammonia

Facility ID: 72746SWFTCNORTH

Facility Name and Address:
BUTTERBALL LLC
1294 N COLLEGE
HUNTSVILLE, AR 72740

Parent Company: SEABOARD CORP

Industry: Poultry Processing (311615)
Chemical: Ammonia

Production Related Waste Management for Selected Chemical


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    Waste Management Comparison - 2014



Pollution Prevention Activities for Selected Chemical


Reporting Year Section 8.10: Newly Implemented Source Reduction Activity Section 8.10: Methods to Identify Activity Section 8.11: Optional Pollution Prevention Information*
2018 Barriers: B7-Barriers to P2 B7 - No known substitutes or alternative technologies.
Barriers: B4-Barriers to P2 B4 - Source reduction activities were implemented but were unsuccessful.

Barriers to P2: B4 - Source reduction activities were implemented but were unsuccessful. - Verifications of any leaks at valves, gauges, regulators, piping or any other portion of the ammonia system within the facility.

Barriers to P2: B7 - No known substitutes or alternative technologies. - Ammonia is used as a refrigeration cooling process to keep our products fresh and wholesome. This is the most economical source of chilling.

2016 Barriers: B4-Barriers to P2 B4 - Source reduction activities were implemented but were unsuccessful.

Barriers to P2: B4 - Source reduction activities were implemented but were unsuccessful. - Verification of any leaks at valves, gauges, regulators, piping or any other portion of the ammonia refrigeration system within the facility.

2015 Barriers: B7-No Information B7 - No known substitutes or alternative technologies.

Source Reduction: Source Reduction - Verification of any leaks at valves, gauges, regulators, piping and any other portion of the ammonia refrigeration system in the facility.

2014
Source Reduction: Source Reduction - Verification of any leaks at valves, gauges, regulators, piping and any other portion of the ammonia refrigeration system in the facility.

2013 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
2012 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
2011 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources

Methods to Identify SR Opportunities: T04: Participative team management
Methods to Identify SR Opportunities: T11: Other
W36: Refrigeration techs continually monitor the system for any possible leaks or potential problems.

Source Reduction - Monthly PSM meetings have discussion about leak management.
Source Reduction - The plant has maintained its focus on water reduction through our sustainability programs. Continual monitoring of the ammonia system and equipment to reduce or eliminate any possible leaks. Based on the guidance on reporting aqueous ammonia in the waste water we have reported the total discharges each of the previous years on the Form R report.
2010 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T11: Other
Other Environmental Practices - Continued water reduction programs to follow the sustainable initiatives set forth throughout our company. Additional monitoring of the ammonia system and equipment to reduce any possible leaks. Based on the guidance on reporting aqueous ammonia in waste water we have reported the total discharges in the previous form R reports.
2009 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources

Methods to Identify SR Opportunities: T11: Other
Source Reduction - REDUCTION IN TOTAL WATER CONSUMTION FOR PROCESS COMPARED TO THE PRIOR YEAR, THROUGH EQUIPMENT MODIFICATIONS AND BEST PRACTICES. ALSO ADDITIONAL INSPECTIONS OF AMMONIA SYSTEM EQUIPMENT. BASED ON THE GUIDANCE ON REPORTING AQUEOUS AMMONIA IN WASTE WATER WE HAVE REPORTED THE TOTAL DISCHARGE IN THE PREVIOUS FORM R REPORTS.
2008 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T11: Other
2007 Source Reduction:: W36: Implemented inspection or monitoring program of potential spill or leak sources
Methods to Identify SR Opportunities: T11: Other
Source Reduction - The reduction of total water consumption for process compared to prior year, through equipment modifications and best practices. Also additional inspections of ammonia system equipment. Based on the guidance information on reporting aqueous ammonia in wastewater we have reported the total discharge in the previous form r reports. The drop in quantity is a result of reporting 10%.
*Classifications of Optional Pollution Prevention Information shown in brackets are provided by EPA.


TRI Pollution Prevention Glossary

The Waste Management Hierarchy

The waste management hierarchy established by the Pollution Prevention Act (PPA) guides waste generators toward the best options for managing wastes. The preferred option is to prevent pollution at its source, but for waste that is generated, the preferred management methods are recycling, followed by burning for energy recovery, treatment and, as a last resort, disposing of the waste.
  • Source Reduction includes activities that eliminate or reduce the generation of chemical waste.
  • Recycling includes the recovery of a toxic chemical in waste for reuse.
  • Energy Recovery includes the combustion of toxic chemicals in waste to generate heat or electricity.
  • Treatment includes the destruction of a toxic chemical in waste.
  • Disposal or Other Releases includes toxic chemical quantities entering the environment.
The PPA requires facilities to provide the following details about each chemical they report to TRI:
Facilities may also provide optional Pollution Prevention Information describing their source reduction, recycling, or pollution control activities.