Reference Point/Description | Latitude | Longitude | Collection Method | Accuracy Value |
---|---|---|---|---|
N/A | 32.94114 | -96.89052 | N/A | N/A |
RCRA ID NUMBER |
---|
TXD050859503 |
NPDES PERMIT NUMBER |
---|
TXR05DO94 |
UIC ID NUMBER |
---|
NO DATA |
To correct the FRS latitude, longitude or program ID values click on the "Report an Error" button in the top right corner of this page. Facilities wishing to correct other data elements with the FORM R or FORM A should refer to the related TRI-MEweb tutorial.. |
For more information, see Collection of Latitude, Longitude and Program ID Data Has Been Discontinued. |
PART I. FACILITY IDENTIFICATION INFORMATION (FORM R)
Reporting Year: 2017
Section 2. Trade Secret Information
2.1 Trade Secret: NO
2.2 Sanitized Copy: Unsanitized
Section 3. Certification
CERTIFYING OFFICIAL'S NAME | CERTIFYING OFFICIAL'S TITLE | CERTIFYING OFFICIAL'S SIGNATURE | DATE SIGNED |
---|---|---|---|
HENRY SAUNDERS |
PLANT MANAGER |
Electronic |
18-JUN-18 |
Section 4. Facility Identification
TRI Facility ID: 75006THGLD1900J
4.1 Facility Name and Address.
Facility Information
NAME | STREET | CITY | COUNTY | STATE | ZIP CODE |
---|---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
DALLAS |
TX |
75006 |
BIA Tribal Code | Tribe |
---|---|
NO DATA |
NO DATA |
Mailing Information
NAME | STREET | CITY | STATE | ZIP CODE |
---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
TX |
75006 |
PROVINCE | COUNTRY (NON - US) |
---|---|
NO DATA |
NO DATA |
4.2 Facility Classification
ENTIRE FACILITY | PARTIAL FACILITY | FEDERAL FACILITY | GOCO FACILITY |
---|---|---|---|
YES |
NO |
NO |
NO |
4.3 Technical Contact
Not Available to the Public as this information is only for Intranet.
4.4 Public Contact
NAME | PHONE |
---|---|
HANK SAUNDERS |
9724177505 |
4.5 NAICS Codes
NAICS CODE | PRIMARY | NAICS CODE DESCRIPTION |
---|---|---|
325510 |
YES |
Paint and Coating Manufacturing |
4.7 Dun Numbers
DUNS NUMBER |
---|
NA |
5. Parent Company Information
Parent Company Name: PPG INDUSTRIES INC
Parent Company DUNS Number: 001344803
PART II. CHEMICAL - SPECIFIC INFORMATION
1.1 CAS Number: 4080-31-3 PFAS Indicator: NO
1.2 Toxic Chemical or Chemical Category Name: 1-(3-Chloroallyl)-3,5,7-triaza-1-azoniaadamantane chloride
1.3 Generic Chemical Name: NA
1.4 Distribution of Each Member of the Dioxin and Dioxin like Compounds Category
NA | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NO |
Section 2. Mixture Component Identity
2.1 Supplier Provided Generic Chemical Name: NA
Section 3. Activities and Uses of the Toxic Chemical
3.1 Manufacture the Toxic Chemical:
Produce: NO | Import: NO | On-Site Use/Processing: NO |
Sale/Distribution: NO | Byproduct: NO | Impurity: NO |
3.2 Process the Toxic Chemical:
Reactant: NO |
Formulation Component: YES |
Article Component: NO |
Repackaging: NO |
Impurity: NO |
Recycling: |
3.3 Otherwise Use the Toxic Chemical:
Chemical Processing Aid: NO |
Manufacturing Aid: NO |
Ancillary or Other Use: NO |
Section 4. Maximum Amount of the Toxic Chemical Onsite During the Calendar Year
Maximum Chemical Amount: 10000 to 99999
Section 5. Quantity of the Toxic Chemical Entering each Environmental Medium Onsite
5.1 Fugitive or Non-Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
.6 |
Pounds |
C - Mass Balance Calculations |
5.2 Stack or Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
6.56 |
Pounds |
C - Mass Balance Calculations |
5.3 Discharges to Receiving Streams or Water Bodies
NA | STREAM/WATER BODY NAME | REACH Code | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | % FROM STORMWATER |
---|---|---|---|---|---|---|
NO |
HUTTON CREEK |
12030103000425 |
15.73 |
Pounds |
C - Mass Balance Calculations |
100 |
5.4-5.5 Disposal to Land Onsite
5.4.1 Underground Injection Onsite to Class I Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.4.2 Underground Injection Onsite to Class II-V Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5 Disposal to Land Onsite
5.5.1A RCRA Subtitle C Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.1B Other Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.2 Land Treatment/Application Farming
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3A RCRA Subtitle C Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3B Other Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.4 Other Disposal
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
Section 6. Transfers of the Toxic Chemical in Wastes to Off-Site Locations
6.1 Discharges to Publicly Owned Treatment Works (POTWs)
1 - NAME: CENTRAL REGIONAL WASTEWATER SYSTEM | ADDRESS: 6500 W SINGLETON BLVD |
CITY: DALLAS | STATE: TX |
COUNTY: DALLAS | ZIP CODE: 752123038 |
TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|
34.56 |
Pounds |
C - Mass Balance Calculations |
6.2 Transfers to other Off-Site Locations
2 RCRA Number: TXD000789842 | Parent Company Controlled: NO |
Name: DFW RECYCLING AND DISPOSAL FACILITY | Address: SOUTH END OF RAILROAD STREET |
City: LEWISVILLE | State: TX |
County: DENTON | Zip Code: 75067 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
337.29 |
Pounds |
C - Mass Balance Calculations |
M64 - Other Landfills |
3 RCRA Number: TXD046844700 | Parent Company Controlled: NO |
Name: CHEMICAL RECLAMATION SERVICES LLC | Address: 405 POWELL STREET |
City: AVALON | State: TX |
County: ELLIS | Zip Code: 76623 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
1 |
Pounds |
C - Mass Balance Calculations |
M50 - Incineration/Thermal Treatment |
Section 7A. On-Site Waste Treatment Methods and Efficiency
7A.1a. Waste Stream: NA |
7A.1b. |
WASTE TREATMENT METHOD(S) SEQUENCE |
---|---|
1 |
NO DATA |
7A.1d. Waste Treatment Efficiency Estimate: |
Section 7B. On-Site Energy Recovery Processes
ON SITE ENERGY RECOVERY PROCESSES |
---|
NA |
Section 7C. On-Site Recycling Processes
ON SITE RECYCLING PROCESSES |
---|
H39 - Other recovery or reclamation for reuse (including acid regeneration or other chemical reaction proc |
Section 8. Source Reduction and Recycling Activities
SECTION |
TYPE OF QUANTITY | UNITS | PRIOR YEAR | CURRENT REPORTING YEAR | FOLLOWING YEAR | SECOND FOLLOWING YEAR |
---|---|---|---|---|---|---|
8.1a |
Total on-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
|
NA |
NA |
NA |
NA |
8.1b |
Total other on-site disposal or other releases |
Pounds |
12.93 |
22.89 |
25.43 |
27.98 |
8.1c |
Total off-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
Pounds |
380.936 |
337.29 |
299.81 |
263.84 |
8.1d |
Total other off-site disposal or other releases |
Pounds |
.814 |
34.56 |
38.4 |
42.24 |
8.2 |
Quantity Used for Energy Recovery Onsite |
|
NA |
NA |
NA |
NA |
8.3 |
Quantity Used for Energy Recovery Offsite |
|
NA |
NA |
NA |
NA |
8.4 |
Quantity Recycled Onsite |
Pounds |
2581.2 |
1292.27 |
1435.86 |
1579.44 |
8.5 |
Quantity Recycled Offsite |
|
NA |
NA |
NA |
NA |
8.6 |
Quantity Treated Onsite |
|
NA |
NA |
NA |
NA |
8.7 |
Quantity Treated Offsite |
Pounds |
.37 |
1 |
1.11 |
1.22 |
8.8 One-Time Event Release: NA
8.9 Production Ratio or Activity Ratio : .8
8.10 Source Reduction Activities
SOURCE REDUCTION ACTIVITIES | METHOD 1 | METHOD 2 | METHOD 3 | ESTIMATED ANNUAL REDUCTION |
---|---|---|---|---|
W51 - INSTITUTED RECIRCULATION WITHIN A PROCESS |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
|
W21 - INSTITUTED PROCEDURES TO ENSURE THAT MATERIALS DO NOT STAY IN INVENTORY BEYOND |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
8.11 Additional Data Indicator: NO
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
W21 | W21 - Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life | The Carrollton Plant and Distribution Center have teamed up and stepped up to the challenge of reworking, repacking, and relabeling of slow and obsolete (SLOB) materials. With an extensive SLOB inventory list to go after, the team realized that they were going to have to get organized quickly in order to meet their goals and objectives. The team developed goals and delegated tasks to each other, which resulted in the initial workflow process. This workflow process is constantly being honed and refined. The SLOB workflow process starts with the Plant Manager evaluating the SLOB Inventory List and choosing the materials that he wants sent to Carrollton. The Plant Manager then communicates his selections off to the site Quality Control Manager to see if his selections can indeed be reworked at the Carrollton facility. Once the Plant Manager and Quality Control Manager agree on the selection of materials, the list is handed off to Fulfillment Planning for approval. If what was selected from the SLOB inventory List makes sense to deliver from storage to the plant, Fulfillment Planning approves and sets up an order for the selected products. Once shipped, the Distribution Centers receive and transfer the materials, physically and systemically, to the Carrollton plant. Several floor bays have been specifically selected to handling incoming SLOB materials. Production management works with fulfillment to get the SLOB materials placed into orders. Fulfillment helps determine which SLOB materials will be relabeled, reworked, or repacked. Once orders are cut, while Production Management see that the orders are executed and processed properly. Quality Control keeps track of all reprocessed materials with all accomplishments and status changes. Carrollton will continue using this process moving forward and work through new SLOB opportunities, as they arise. |
W51 | W51 - Instituted recirculation within a process | Water conservation is a very important parameter in the operations of a water-based manufacturing site, considering our geographical location that has limited water resources. Through focus on specific activities that result in significant consumption of potable water, such as the use of water for cleaning process tanks, wash water reuse, area water use for cleaning and other improvements, the PPGAC Carrollton TX site has been able to reduce its water consumption intensity, as expressed in gallons of water per gallon of product during RY 2017. Water use is monitored on a monthly basis, and water use practices are reviewed periodically to minimize its total quantity. Water use reductions in product manufacturing has yielded positive results in the level of wash water sent to the facility wastewater treatment system for processing and discharge. The Carrollton site has made it possible by scheduling products of similar composition on specific tanks, and by limiting the amount of water used to prepare a tanks between product batches |
9.1 Miscellaneous, Additional or Optional Information regarding the Form R submission
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
PRAI | Production or Activity Variable | Raw Material Throughput RY 2017 vs RY 2016 |
PART I. FACILITY IDENTIFICATION INFORMATION (FORM R)
Reporting Year: 2017
Section 2. Trade Secret Information
2.1 Trade Secret: NO
2.2 Sanitized Copy: Unsanitized
Section 3. Certification
CERTIFYING OFFICIAL'S NAME | CERTIFYING OFFICIAL'S TITLE | CERTIFYING OFFICIAL'S SIGNATURE | DATE SIGNED |
---|---|---|---|
HENRY SAUNDERS |
PLANT MANAGER |
Electronic |
18-JUN-18 |
Section 4. Facility Identification
TRI Facility ID: 75006THGLD1900J
4.1 Facility Name and Address.
Facility Information
NAME | STREET | CITY | COUNTY | STATE | ZIP CODE |
---|---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
DALLAS |
TX |
75006 |
BIA Tribal Code | Tribe |
---|---|
NO DATA |
NO DATA |
Mailing Information
NAME | STREET | CITY | STATE | ZIP CODE |
---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
TX |
75006 |
PROVINCE | COUNTRY (NON - US) |
---|---|
NO DATA |
NO DATA |
4.2 Facility Classification
ENTIRE FACILITY | PARTIAL FACILITY | FEDERAL FACILITY | GOCO FACILITY |
---|---|---|---|
YES |
NO |
NO |
NO |
4.3 Technical Contact
Not Available to the Public as this information is only for Intranet.
4.4 Public Contact
NAME | PHONE |
---|---|
HANK SAUNDERS |
9724177505 |
4.5 NAICS Codes
NAICS CODE | PRIMARY | NAICS CODE DESCRIPTION |
---|---|---|
325510 |
YES |
Paint and Coating Manufacturing |
4.7 Dun Numbers
DUNS NUMBER |
---|
NA |
5. Parent Company Information
Parent Company Name: PPG INDUSTRIES INC
Parent Company DUNS Number: 001344803
PART II. CHEMICAL - SPECIFIC INFORMATION
1.1 CAS Number: 55406-53-6 PFAS Indicator: NO
1.2 Toxic Chemical or Chemical Category Name: 3-Iodo-2-propynyl butylcarbamate
1.3 Generic Chemical Name: NA
1.4 Distribution of Each Member of the Dioxin and Dioxin like Compounds Category
NA | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NO |
Section 2. Mixture Component Identity
2.1 Supplier Provided Generic Chemical Name: NA
Section 3. Activities and Uses of the Toxic Chemical
3.1 Manufacture the Toxic Chemical:
Produce: NO | Import: NO | On-Site Use/Processing: NO |
Sale/Distribution: NO | Byproduct: NO | Impurity: NO |
3.2 Process the Toxic Chemical:
Reactant: NO |
Formulation Component: YES |
Article Component: NO |
Repackaging: NO |
Impurity: NO |
Recycling: |
3.3 Otherwise Use the Toxic Chemical:
Chemical Processing Aid: NO |
Manufacturing Aid: NO |
Ancillary or Other Use: NO |
Section 4. Maximum Amount of the Toxic Chemical Onsite During the Calendar Year
Maximum Chemical Amount: 10000 to 99999
Section 5. Quantity of the Toxic Chemical Entering each Environmental Medium Onsite
5.1 Fugitive or Non-Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.2 Stack or Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.3 Discharges to Receiving Streams or Water Bodies
NA | STREAM/WATER BODY NAME | REACH Code | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | % FROM STORMWATER |
---|---|---|---|---|---|---|
YES |
NA |
|
|
5.4-5.5 Disposal to Land Onsite
5.4.1 Underground Injection Onsite to Class I Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.4.2 Underground Injection Onsite to Class II-V Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5 Disposal to Land Onsite
5.5.1A RCRA Subtitle C Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.1B Other Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.2 Land Treatment/Application Farming
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3A RCRA Subtitle C Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3B Other Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.4 Other Disposal
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
Section 6. Transfers of the Toxic Chemical in Wastes to Off-Site Locations
6.1 Discharges to Publicly Owned Treatment Works (POTWs)
1 - NAME: CENTRAL REGIONAL WASTEWATER SYSTEM | ADDRESS: 6500 W SINGLETON BLVD |
CITY: DALLAS | STATE: TX |
COUNTY: DALLAS | ZIP CODE: 752123038 |
TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|
41.19 |
Pounds |
C - Mass Balance Calculations |
6.2 Transfers to other Off-Site Locations
2 RCRA Number: TXD000789842 | Parent Company Controlled: NO |
Name: DFW RECYCLING AND DISPOSAL FACILITY | Address: SOUTH END OF RAILROAD STREET |
City: LEWISVILLE | State: TX |
County: DENTON | Zip Code: 75067 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
345.01 |
Pounds |
C - Mass Balance Calculations |
M64 - Other Landfills |
3 RCRA Number: TXD046844700 | Parent Company Controlled: NO |
Name: CHEMICAL RECLAMATION SERVICES LLC | Address: 405 POWELL STREET |
City: AVALON | State: TX |
County: ELLIS | Zip Code: 76623 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
1.2 |
Pounds |
C - Mass Balance Calculations |
M50 - Incineration/Thermal Treatment |
Section 7A. On-Site Waste Treatment Methods and Efficiency
7A.1a. Waste Stream: NA |
7A.1b. |
WASTE TREATMENT METHOD(S) SEQUENCE |
---|---|
1 |
NO DATA |
7A.1d. Waste Treatment Efficiency Estimate: |
Section 7B. On-Site Energy Recovery Processes
ON SITE ENERGY RECOVERY PROCESSES |
---|
NA |
Section 7C. On-Site Recycling Processes
ON SITE RECYCLING PROCESSES |
---|
H39 - Other recovery or reclamation for reuse (including acid regeneration or other chemical reaction proc |
Section 8. Source Reduction and Recycling Activities
SECTION |
TYPE OF QUANTITY | UNITS | PRIOR YEAR | CURRENT REPORTING YEAR | FOLLOWING YEAR | SECOND FOLLOWING YEAR |
---|---|---|---|---|---|---|
8.1a |
Total on-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
|
NA |
NA |
NA |
NA |
8.1b |
Total other on-site disposal or other releases |
|
NA |
NA |
NA |
NA |
8.1c |
Total off-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
Pounds |
331.419 |
345.01 |
306.68 |
269.87 |
8.1d |
Total other off-site disposal or other releases |
Pounds |
.691 |
41.19 |
45.77 |
50.34 |
8.2 |
Quantity Used for Energy Recovery Onsite |
|
NA |
NA |
NA |
NA |
8.3 |
Quantity Used for Energy Recovery Offsite |
|
NA |
NA |
NA |
NA |
8.4 |
Quantity Recycled Onsite |
Pounds |
2001.26 |
1146.42 |
1273.8 |
1401.18 |
8.5 |
Quantity Recycled Offsite |
|
NA |
NA |
NA |
NA |
8.6 |
Quantity Treated Onsite |
|
NA |
NA |
NA |
NA |
8.7 |
Quantity Treated Offsite |
Pounds |
4.098 |
1.2 |
1.33 |
1.47 |
8.8 One-Time Event Release: NA
8.9 Production Ratio or Activity Ratio : .85
8.10 Source Reduction Activities
SOURCE REDUCTION ACTIVITIES | METHOD 1 | METHOD 2 | METHOD 3 | ESTIMATED ANNUAL REDUCTION |
---|---|---|---|---|
W51 - INSTITUTED RECIRCULATION WITHIN A PROCESS |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
|
W21 - INSTITUTED PROCEDURES TO ENSURE THAT MATERIALS DO NOT STAY IN INVENTORY BEYOND |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
8.11 Additional Data Indicator: NO
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
W21 | W21 - Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life | The Carrollton Plant and Distribution Center have teamed up and stepped up to the challenge of reworking, repacking, and relabeling of slow and obsolete (SLOB) materials. With an extensive SLOB inventory list to go after, the team realized that they were going to have to get organized quickly in order to meet their goals and objectives. The team developed goals and delegated tasks to each other, which resulted in the initial workflow process. This workflow process is constantly being honed and refined. The SLOB workflow process starts with the Plant Manager evaluating the SLOB Inventory List and choosing the materials that he wants sent to Carrollton. The Plant Manager then communicates his selections off to the site Quality Control Manager to see if his selections can indeed be reworked at the Carrollton facility. Once the Plant Manager and Quality Control Manager agree on the selection of materials, the list is handed off to Fulfillment Planning for approval. If what was selected from the SLOB inventory List makes sense to deliver from storage to the plant, Fulfillment Planning approves and sets up an order for the selected products. Once shipped, the Distribution Centers receive and transfer the materials, physically and systemically, to the Carrollton plant. Several floor bays have been specifically selected to handling incoming SLOB materials. Production management works with fulfillment to get the SLOB materials placed into orders. Fulfillment helps determine which SLOB materials will be relabeled, reworked, or repacked. Once orders are cut, while Production Management see that the orders are executed and processed properly. Quality Control keeps track of all reprocessed materials with all accomplishments and status changes. Carrollton will continue using this process moving forward and work through new SLOB opportunities, as they arise. |
W51 | W51 - Instituted recirculation within a process | Water conservation is a very important parameter in the operations of a water-based manufacturing site, considering our geographical location that has limited water resources. Through focus on specific activities that result in significant consumption of potable water, such as the use of water for cleaning process tanks, wash water reuse, area water use for cleaning and other improvements, the PPGAC Carrollton TX site has been able to reduce its water consumption intensity, as expressed in gallons of water per gallon of product during RY 2017. Water use is monitored on a monthly basis, and water use practices are reviewed periodically to minimize its total quantity. Water use reductions in product manufacturing has yielded positive results in the level of wash water sent to the facility wastewater treatment system for processing and discharge. The Carrollton site has made it possible by scheduling products of similar composition on specific tanks, and by limiting the amount of water used to prepare a tanks between product batches |
9.1 Miscellaneous, Additional or Optional Information regarding the Form R submission
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
PRAI | Production or Activity Variable | Raw Material Throughput RY 2017 vs RY 2016 |
PART I. FACILITY IDENTIFICATION INFORMATION (FORM R)
Reporting Year: 2017
Section 2. Trade Secret Information
2.1 Trade Secret: NO
2.2 Sanitized Copy: Unsanitized
Section 3. Certification
CERTIFYING OFFICIAL'S NAME | CERTIFYING OFFICIAL'S TITLE | CERTIFYING OFFICIAL'S SIGNATURE | DATE SIGNED |
---|---|---|---|
HENRY SAUNDERS |
PLANT MANAGER |
Electronic |
18-JUN-18 |
Section 4. Facility Identification
TRI Facility ID: 75006THGLD1900J
4.1 Facility Name and Address.
Facility Information
NAME | STREET | CITY | COUNTY | STATE | ZIP CODE |
---|---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
DALLAS |
TX |
75006 |
BIA Tribal Code | Tribe |
---|---|
NO DATA |
NO DATA |
Mailing Information
NAME | STREET | CITY | STATE | ZIP CODE |
---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
TX |
75006 |
PROVINCE | COUNTRY (NON - US) |
---|---|
NO DATA |
NO DATA |
4.2 Facility Classification
ENTIRE FACILITY | PARTIAL FACILITY | FEDERAL FACILITY | GOCO FACILITY |
---|---|---|---|
YES |
NO |
NO |
NO |
4.3 Technical Contact
Not Available to the Public as this information is only for Intranet.
4.4 Public Contact
NAME | PHONE |
---|---|
HANK SAUNDERS |
9724177505 |
4.5 NAICS Codes
NAICS CODE | PRIMARY | NAICS CODE DESCRIPTION |
---|---|---|
325510 |
YES |
Paint and Coating Manufacturing |
4.7 Dun Numbers
DUNS NUMBER |
---|
NA |
5. Parent Company Information
Parent Company Name: PPG INDUSTRIES INC
Parent Company DUNS Number: 001344803
PART II. CHEMICAL - SPECIFIC INFORMATION
1.1 CAS Number: N230 PFAS Indicator: NO
1.2 Toxic Chemical or Chemical Category Name: Certain glycol ethers
1.3 Generic Chemical Name: NA
1.4 Distribution of Each Member of the Dioxin and Dioxin like Compounds Category
NA | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NO |
Section 2. Mixture Component Identity
2.1 Supplier Provided Generic Chemical Name: NA
Section 3. Activities and Uses of the Toxic Chemical
3.1 Manufacture the Toxic Chemical:
Produce: NO | Import: NO | On-Site Use/Processing: NO |
Sale/Distribution: NO | Byproduct: NO | Impurity: NO |
3.2 Process the Toxic Chemical:
Reactant: NO |
Formulation Component: YES |
Article Component: NO |
Repackaging: NO |
Impurity: NO |
Recycling: |
3.3 Otherwise Use the Toxic Chemical:
Chemical Processing Aid: NO |
Manufacturing Aid: NO |
Ancillary or Other Use: NO |
Section 4. Maximum Amount of the Toxic Chemical Onsite During the Calendar Year
Maximum Chemical Amount: 100000 to 999999
Section 5. Quantity of the Toxic Chemical Entering each Environmental Medium Onsite
5.1 Fugitive or Non-Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
1135.65 |
Pounds |
C - Mass Balance Calculations |
5.2 Stack or Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
180.08 |
Pounds |
C - Mass Balance Calculations |
5.3 Discharges to Receiving Streams or Water Bodies
NA | STREAM/WATER BODY NAME | REACH Code | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | % FROM STORMWATER |
---|---|---|---|---|---|---|
YES |
NA |
|
|
5.4-5.5 Disposal to Land Onsite
5.4.1 Underground Injection Onsite to Class I Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.4.2 Underground Injection Onsite to Class II-V Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5 Disposal to Land Onsite
5.5.1A RCRA Subtitle C Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.1B Other Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.2 Land Treatment/Application Farming
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3A RCRA Subtitle C Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3B Other Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.4 Other Disposal
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
Section 6. Transfers of the Toxic Chemical in Wastes to Off-Site Locations
6.1 Discharges to Publicly Owned Treatment Works (POTWs)
1 - NAME: CENTRAL REGIONAL WASTEWATER SYSTEM | ADDRESS: 6500 W SINGLETON BLVD |
CITY: DALLAS | STATE: TX |
COUNTY: DALLAS | ZIP CODE: 752123038 |
TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|
252.72 |
Pounds |
C - Mass Balance Calculations |
6.2 Transfers to other Off-Site Locations
2 RCRA Number: TXD046844700 | Parent Company Controlled: NO |
Name: CHEMICAL RECLAMATION SERVICES LLC | Address: 405 POWELL STREET |
City: AVALON | State: TX |
County: ELLIS | Zip Code: 76623 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
7.33 |
Pounds |
C - Mass Balance Calculations |
M50 - Incineration/Thermal Treatment |
3 RCRA Number: TXD000789842 | Parent Company Controlled: NO |
Name: DFW RECYCLING AND DISPOSAL FACILITY | Address: SOUTH END OF RAILROAD STREET |
City: LEWISVILLE | State: TX |
County: DENTON | Zip Code: 75067 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
2101.61 |
Pounds |
C - Mass Balance Calculations |
M64 - Other Landfills |
4 RCRA Number: TXR000043471 | Parent Company Controlled: NO |
Name: NATIONAL CONTAINER GROUP LLC | Address: 13131B ALMEDA RD |
City: HOUSTON | State: TX |
County: HARRIS | Zip Code: 77045 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
.615 |
Pounds |
C - Mass Balance Calculations |
M69 - Other Waste Treatment |
Section 7A. On-Site Waste Treatment Methods and Efficiency
7A.1a. Waste Stream: NA |
7A.1b. |
WASTE TREATMENT METHOD(S) SEQUENCE |
---|---|
1 |
NO DATA |
7A.1d. Waste Treatment Efficiency Estimate: |
Section 7B. On-Site Energy Recovery Processes
ON SITE ENERGY RECOVERY PROCESSES |
---|
NA |
Section 7C. On-Site Recycling Processes
ON SITE RECYCLING PROCESSES |
---|
H39 - Other recovery or reclamation for reuse (including acid regeneration or other chemical reaction proc |
Section 8. Source Reduction and Recycling Activities
SECTION |
TYPE OF QUANTITY | UNITS | PRIOR YEAR | CURRENT REPORTING YEAR | FOLLOWING YEAR | SECOND FOLLOWING YEAR |
---|---|---|---|---|---|---|
8.1a |
Total on-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
|
NA |
NA |
NA |
NA |
8.1b |
Total other on-site disposal or other releases |
Pounds |
907.51 |
1315.73 |
1461.92 |
1608.11 |
8.1c |
Total off-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
Pounds |
865.09 |
2101.61 |
1868.1 |
1643.93 |
8.1d |
Total other off-site disposal or other releases |
Pounds |
2.679 |
2.5272 |
280.8 |
308.88 |
8.2 |
Quantity Used for Energy Recovery Onsite |
|
NA |
NA |
NA |
NA |
8.3 |
Quantity Used for Energy Recovery Offsite |
|
NA |
NA |
NA |
NA |
8.4 |
Quantity Recycled Onsite |
Pounds |
5818.21 |
6983.32 |
7759.24 |
8535.17 |
8.5 |
Quantity Recycled Offsite |
|
NA |
NA |
NA |
NA |
8.6 |
Quantity Treated Onsite |
|
NA |
NA |
NA |
NA |
8.7 |
Quantity Treated Offsite |
Pounds |
733.169 |
258.1378 |
8.83 |
9.71 |
8.8 One-Time Event Release: NA
8.9 Production Ratio or Activity Ratio : 1.78
8.10 Source Reduction Activities
SOURCE REDUCTION ACTIVITIES | METHOD 1 | METHOD 2 | METHOD 3 | ESTIMATED ANNUAL REDUCTION |
---|---|---|---|---|
W51 - INSTITUTED RECIRCULATION WITHIN A PROCESS |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
|
W21 - INSTITUTED PROCEDURES TO ENSURE THAT MATERIALS DO NOT STAY IN INVENTORY BEYOND |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
8.11 Additional Data Indicator: NO
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
W21 | W21 - Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life | The Carrollton Plant and Distribution Center have teamed up and stepped up to the challenge of reworking, repacking, and relabeling of slow and obsolete (SLOB) materials. With an extensive SLOB inventory list to go after, the team realized that they were going to have to get organized quickly in order to meet their goals and objectives. The team developed goals and delegated tasks to each other, which resulted in the initial workflow process. This workflow process is constantly being honed and refined. The SLOB workflow process starts with the Plant Manager evaluating the SLOB Inventory List and choosing the materials that he wants sent to Carrollton. The Plant Manager then communicates his selections off to the site Quality Control Manager to see if his selections can indeed be reworked at the Carrollton facility. Once the Plant Manager and Quality Control Manager agree on the selection of materials, the list is handed off to Fulfillment Planning for approval. If what was selected from the SLOB inventory List makes sense to deliver from storage to the plant, Fulfillment Planning approves and sets up an order for the selected products. Once shipped, the Distribution Centers receive and transfer the materials, physically and systemically, to the Carrollton plant. Several floor bays have been specifically selected to handling incoming SLOB materials. Production management works with fulfillment to get the SLOB materials placed into orders. Fulfillment helps determine which SLOB materials will be relabeled, reworked, or repacked. Once orders are cut, while Production Management see that the orders are executed and processed properly. Quality Control keeps track of all reprocessed materials with all accomplishments and status changes. Carrollton will continue using this process moving forward and work through new SLOB opportunities, as they arise. |
W51 | W51 - Instituted recirculation within a process | Water conservation is a very important parameter in the operations of a water-based manufacturing site, considering our geographical location that has limited water resources. Through focus on specific activities that result in significant consumption of potable water, such as the use of water for cleaning process tanks, wash water reuse, area water use for cleaning and other improvements, the PPGAC Carrollton TX site has been able to reduce its water consumption intensity, as expressed in gallons of water per gallon of product during RY 2017. Water use is monitored on a monthly basis, and water use practices are reviewed periodically to minimize its total quantity. Water use reductions in product manufacturing has yielded positive results in the level of wash water sent to the facility wastewater treatment system for processing and discharge. The Carrollton site has made it possible by scheduling products of similar composition on specific tanks, and by limiting the amount of water used to prepare a tanks between product batches |
9.1 Miscellaneous, Additional or Optional Information regarding the Form R submission
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
PRAI | Production or Activity Variable | Raw material throughput RY 2017 vs RY 2016 |
PART I. FACILITY IDENTIFICATION INFORMATION (FORM R)
Reporting Year: 2017
Section 2. Trade Secret Information
2.1 Trade Secret: NO
2.2 Sanitized Copy: Unsanitized
Section 3. Certification
CERTIFYING OFFICIAL'S NAME | CERTIFYING OFFICIAL'S TITLE | CERTIFYING OFFICIAL'S SIGNATURE | DATE SIGNED |
---|---|---|---|
HENRY SAUNDERS |
PLANT MANAGER |
Electronic |
18-JUN-18 |
Section 4. Facility Identification
TRI Facility ID: 75006THGLD1900J
4.1 Facility Name and Address.
Facility Information
NAME | STREET | CITY | COUNTY | STATE | ZIP CODE |
---|---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
DALLAS |
TX |
75006 |
BIA Tribal Code | Tribe |
---|---|
NO DATA |
NO DATA |
Mailing Information
NAME | STREET | CITY | STATE | ZIP CODE |
---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
TX |
75006 |
PROVINCE | COUNTRY (NON - US) |
---|---|
NO DATA |
NO DATA |
4.2 Facility Classification
ENTIRE FACILITY | PARTIAL FACILITY | FEDERAL FACILITY | GOCO FACILITY |
---|---|---|---|
YES |
NO |
NO |
NO |
4.3 Technical Contact
Not Available to the Public as this information is only for Intranet.
4.4 Public Contact
NAME | PHONE |
---|---|
HANK SAUNDERS |
9724177505 |
4.5 NAICS Codes
NAICS CODE | PRIMARY | NAICS CODE DESCRIPTION |
---|---|---|
325510 |
YES |
Paint and Coating Manufacturing |
4.7 Dun Numbers
DUNS NUMBER |
---|
NA |
5. Parent Company Information
Parent Company Name: PPG INDUSTRIES INC
Parent Company DUNS Number: 001344803
PART II. CHEMICAL - SPECIFIC INFORMATION
1.1 CAS Number: N982 PFAS Indicator: NO
1.2 Toxic Chemical or Chemical Category Name: Zinc compounds
1.3 Generic Chemical Name: NA
1.4 Distribution of Each Member of the Dioxin and Dioxin like Compounds Category
NA | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NO |
Section 2. Mixture Component Identity
2.1 Supplier Provided Generic Chemical Name: NA
Section 3. Activities and Uses of the Toxic Chemical
3.1 Manufacture the Toxic Chemical:
Produce: NO | Import: NO | On-Site Use/Processing: NO |
Sale/Distribution: NO | Byproduct: NO | Impurity: NO |
3.2 Process the Toxic Chemical:
Reactant: NO |
Formulation Component: YES |
Article Component: NO |
Repackaging: NO |
Impurity: NO |
Recycling: |
3.3 Otherwise Use the Toxic Chemical:
Chemical Processing Aid: NO |
Manufacturing Aid: NO |
Ancillary or Other Use: NO |
Section 4. Maximum Amount of the Toxic Chemical Onsite During the Calendar Year
Maximum Chemical Amount: 100000 to 999999
Section 5. Quantity of the Toxic Chemical Entering each Environmental Medium Onsite
5.1 Fugitive or Non-Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
14.99 |
Pounds |
C - Mass Balance Calculations |
5.2 Stack or Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
29.98 |
Pounds |
C - Mass Balance Calculations |
5.3 Discharges to Receiving Streams or Water Bodies
NA | STREAM/WATER BODY NAME | REACH Code | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | % FROM STORMWATER |
---|---|---|---|---|---|---|
NO |
HUTTON CREEK |
12030103000425 |
13.35 |
Pounds |
M2 - Monitoring, Periodic/Random |
100 |
5.4-5.5 Disposal to Land Onsite
5.4.1 Underground Injection Onsite to Class I Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.4.2 Underground Injection Onsite to Class II-V Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5 Disposal to Land Onsite
5.5.1A RCRA Subtitle C Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.1B Other Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.2 Land Treatment/Application Farming
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3A RCRA Subtitle C Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3B Other Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.4 Other Disposal
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
Section 6. Transfers of the Toxic Chemical in Wastes to Off-Site Locations
6.1 Discharges to Publicly Owned Treatment Works (POTWs)
1 - NAME: CENTRAL REGIONAL WASTEWATER SYSTEM | ADDRESS: 6500 W SINGLETON BLVD |
CITY: DALLAS | STATE: TX |
COUNTY: DALLAS | ZIP CODE: 752123038 |
TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|
.55 |
Pounds |
M2 - Monitoring, Periodic/Random |
6.2 Transfers to other Off-Site Locations
2 RCRA Number: TXD000789842 | Parent Company Controlled: NO |
Name: DFW RECYCLING AND DISPOSAL FACILITY | Address: SOUTH END OF RAILROAD STREET |
City: LEWISVILLE | State: TX |
County: DENTON | Zip Code: 75067 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
1612.79 |
Pounds |
C - Mass Balance Calculations |
M64 - Other Landfills |
3 RCRA Number: AR0000817791 | Parent Company Controlled: NO |
Name: DRUMCO, INC. | Address: 142 TECHNOLOGY DR |
City: ARKADELPHIA | State: AR |
County: CLARK | Zip Code: 71923 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
2.091 |
Pounds |
C - Mass Balance Calculations |
M24 - Metals Recovery |
4 RCRA Number: TXD046844700 | Parent Company Controlled: NO |
Name: CHEMICAL RECLAMATION SERVICES LLC | Address: 405 POWELL STREET |
City: AVALON | State: TX |
County: ELLIS | Zip Code: 76623 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
4.58 |
Pounds |
C - Mass Balance Calculations |
M41 - Solidification/Stabilization-Metals and Metal Compounds only |
Section 7A. On-Site Waste Treatment Methods and Efficiency
7A.1a. Waste Stream: NA |
7A.1b. |
WASTE TREATMENT METHOD(S) SEQUENCE |
---|---|
1 |
NO DATA |
7A.1d. Waste Treatment Efficiency Estimate: |
Section 7B. On-Site Energy Recovery Processes
ON SITE ENERGY RECOVERY PROCESSES |
---|
NA |
Section 7C. On-Site Recycling Processes
ON SITE RECYCLING PROCESSES |
---|
H39 - Other recovery or reclamation for reuse (including acid regeneration or other chemical reaction proc |
Section 8. Source Reduction and Recycling Activities
SECTION |
TYPE OF QUANTITY | UNITS | PRIOR YEAR | CURRENT REPORTING YEAR | FOLLOWING YEAR | SECOND FOLLOWING YEAR |
---|---|---|---|---|---|---|
8.1a |
Total on-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
|
NA |
NA |
NA |
NA |
8.1b |
Total other on-site disposal or other releases |
Pounds |
66.32 |
58.32 |
64.74 |
71.28 |
8.1c |
Total off-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
Pounds |
894.463 |
1612.79 |
1209.59 |
967.67 |
8.1d |
Total other off-site disposal or other releases |
Pounds |
1.327 |
5.13 |
5.69 |
6.26 |
8.2 |
Quantity Used for Energy Recovery Onsite |
|
NA |
NA |
NA |
NA |
8.3 |
Quantity Used for Energy Recovery Offsite |
|
NA |
NA |
NA |
NA |
8.4 |
Quantity Recycled Onsite |
Pounds |
10768.59 |
12593.47 |
13978.75 |
15364.03 |
8.5 |
Quantity Recycled Offsite |
Pounds |
2.387 |
2.091 |
2.32 |
2.55 |
8.6 |
Quantity Treated Onsite |
|
NA |
NA |
NA |
NA |
8.7 |
Quantity Treated Offsite |
|
NA |
NA |
NA |
NA |
8.8 One-Time Event Release: NA
8.9 Production Ratio or Activity Ratio : 1.41
8.10 Source Reduction Activities
SOURCE REDUCTION ACTIVITIES | METHOD 1 | METHOD 2 | METHOD 3 | ESTIMATED ANNUAL REDUCTION |
---|---|---|---|---|
W51 - INSTITUTED RECIRCULATION WITHIN A PROCESS |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
|
W21 - INSTITUTED PROCEDURES TO ENSURE THAT MATERIALS DO NOT STAY IN INVENTORY BEYOND |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
8.11 Additional Data Indicator: NO
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
W21 | W21 - Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life | The Carrollton Plant and Distribution Center have teamed up and stepped up to the challenge of reworking, repacking, and relabeling of slow and obsolete (SLOB) materials. With an extensive SLOB inventory list to go after, the team realized that they were going to have to get organized quickly in order to meet their goals and objectives. The team developed goals and delegated tasks to each other, which resulted in the initial workflow process. This workflow process is constantly being honed and refined. The SLOB workflow process starts with the Plant Manager evaluating the SLOB Inventory List and choosing the materials that he wants sent to Carrollton. The Plant Manager then communicates his selections off to the site Quality Control Manager to see if his selections can indeed be reworked at the Carrollton facility. Once the Plant Manager and Quality Control Manager agree on the selection of materials, the list is handed off to Fulfillment Planning for approval. If what was selected from the SLOB inventory List makes sense to deliver from storage to the plant, Fulfillment Planning approves and sets up an order for the selected products. Once shipped, the Distribution Centers receive and transfer the materials, physically and systemically, to the Carrollton plant. Several floor bays have been specifically selected to handling incoming SLOB materials. Production management works with fulfillment to get the SLOB materials placed into orders. Fulfillment helps determine which SLOB materials will be relabeled, reworked, or repacked. Once orders are cut, while Production Management see that the orders are executed and processed properly. Quality Control keeps track of all reprocessed materials with all accomplishments and status changes. Carrollton will continue using this process moving forward and work through new SLOB opportunities, as they arise. |
W51 | W51 - Instituted recirculation within a process | Water conservation is a very important parameter in the operations of a water-based manufacturing site, considering our geographical location that has limited water resources. Through focus on specific activities that result in significant consumption of potable water, such as the use of water for cleaning process tanks, wash water reuse, area water use for cleaning and other improvements, the PPGAC Carrollton TX site has been able to reduce its water consumption intensity during RY 2017.. Water use is monitored on a monthly basis, and water use practices are reviewed periodically to minimize its total quantity. Water use reductions in product manufacturing has yielded positive results in the level of wash water sent to the facility wastewater treatment system for processing and discharge. The Carrollton site has made it possible by scheduling products of similar composition on specific tanks, and by limiting the amount of water used to prepare a tanks between product batches |
T01 | T01 - Internal Pollution Prevention Opportunity Audit(s) | Review of compatibility of washwaters with other paint formulations |
T01 | T01 - Internal Pollution Prevention Opportunity Audit(s) | Verification of materials suitable for recovery and recycle |
T04 | T04 - Participative Team Management | Coordination between production and quality departments for washwater reuse optimization |
T04 | T04 - Participative Team Management | Coordination between production and quality departments for SLOB products for reuse optimization |
9.1 Miscellaneous, Additional or Optional Information regarding the Form R submission
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
PRAI | Production or Activity Variable | Raw Material consumption Rate RY 2017 vs. RY 2016 |
PART I. FACILITY IDENTIFICATION INFORMATION (FORM R)
Reporting Year: 2017
Section 2. Trade Secret Information
2.1 Trade Secret: NO
2.2 Sanitized Copy: Unsanitized
Section 3. Certification
CERTIFYING OFFICIAL'S NAME | CERTIFYING OFFICIAL'S TITLE | CERTIFYING OFFICIAL'S SIGNATURE | DATE SIGNED |
---|---|---|---|
HENRY SAUNDERS |
PLANT MANAGER |
Electronic |
18-JUN-18 |
Section 4. Facility Identification
TRI Facility ID: 75006THGLD1900J
4.1 Facility Name and Address.
Facility Information
NAME | STREET | CITY | COUNTY | STATE | ZIP CODE |
---|---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
DALLAS |
TX |
75006 |
BIA Tribal Code | Tribe |
---|---|
NO DATA |
NO DATA |
Mailing Information
NAME | STREET | CITY | STATE | ZIP CODE |
---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
TX |
75006 |
PROVINCE | COUNTRY (NON - US) |
---|---|
NO DATA |
NO DATA |
4.2 Facility Classification
ENTIRE FACILITY | PARTIAL FACILITY | FEDERAL FACILITY | GOCO FACILITY |
---|---|---|---|
YES |
NO |
NO |
NO |
4.3 Technical Contact
Not Available to the Public as this information is only for Intranet.
4.4 Public Contact
NAME | PHONE |
---|---|
HANK SAUNDERS |
9724177505 |
4.5 NAICS Codes
NAICS CODE | PRIMARY | NAICS CODE DESCRIPTION |
---|---|---|
325510 |
YES |
Paint and Coating Manufacturing |
4.7 Dun Numbers
DUNS NUMBER |
---|
NA |
5. Parent Company Information
Parent Company Name: PPG INDUSTRIES INC
Parent Company DUNS Number: 001344803
PART II. CHEMICAL - SPECIFIC INFORMATION
1.1 CAS Number: N420 PFAS Indicator: NO
1.2 Toxic Chemical or Chemical Category Name: Lead compounds
1.3 Generic Chemical Name: NA
1.4 Distribution of Each Member of the Dioxin and Dioxin like Compounds Category
NA | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NO |
Section 2. Mixture Component Identity
2.1 Supplier Provided Generic Chemical Name: NA
Section 3. Activities and Uses of the Toxic Chemical
3.1 Manufacture the Toxic Chemical:
Produce: NO | Import: NO | On-Site Use/Processing: NO |
Sale/Distribution: NO | Byproduct: NO | Impurity: NO |
3.2 Process the Toxic Chemical:
Reactant: NO |
Formulation Component: NO |
Article Component: NO |
Repackaging: NO |
Impurity: YES |
Recycling: |
3.3 Otherwise Use the Toxic Chemical:
Chemical Processing Aid: NO |
Manufacturing Aid: NO |
Ancillary or Other Use: NO |
Section 4. Maximum Amount of the Toxic Chemical Onsite During the Calendar Year
Maximum Chemical Amount: 100 to 999
Section 5. Quantity of the Toxic Chemical Entering each Environmental Medium Onsite
5.1 Fugitive or Non-Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
.02 |
Pounds |
C - Mass Balance Calculations |
5.2 Stack or Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
.04 |
Pounds |
C - Mass Balance Calculations |
5.3 Discharges to Receiving Streams or Water Bodies
NA | STREAM/WATER BODY NAME | REACH Code | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | % FROM STORMWATER |
---|---|---|---|---|---|---|
NO |
HUTTON CREEK |
12030103000425 |
1.12 |
Pounds |
M2 - Monitoring, Periodic/Random |
100 |
5.4-5.5 Disposal to Land Onsite
5.4.1 Underground Injection Onsite to Class I Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.4.2 Underground Injection Onsite to Class II-V Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5 Disposal to Land Onsite
5.5.1A RCRA Subtitle C Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.1B Other Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.2 Land Treatment/Application Farming
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3A RCRA Subtitle C Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3B Other Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.4 Other Disposal
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
Section 6. Transfers of the Toxic Chemical in Wastes to Off-Site Locations
6.1 Discharges to Publicly Owned Treatment Works (POTWs)
1 - NAME: CENTRAL REGIONAL WASTEWATER SYSTEM | ADDRESS: 6500 W SINGLETON BLVD |
CITY: DALLAS | STATE: TX |
COUNTY: DALLAS | ZIP CODE: 752123038 |
TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|
.02 |
Pounds |
M2 - Monitoring, Periodic/Random |
6.2 Transfers to other Off-Site Locations
2 RCRA Number: TXD046844700 | Parent Company Controlled: NO |
Name: CHEMICAL RECLAMATION SERVICES LLC | Address: 405 POWELL STREET |
City: AVALON | State: TX |
County: ELLIS | Zip Code: 76623 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
.006 |
Pounds |
C - Mass Balance Calculations |
M41 - Solidification/Stabilization-Metals and Metal Compounds only |
3 RCRA Number: TXD000789842 | Parent Company Controlled: NO |
Name: DFW RECYCLING AND DISPOSAL FACILITY | Address: SOUTH END OF RAILROAD STREET |
City: LEWISVILLE | State: TX |
County: DENTON | Zip Code: 75067 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
2.17 |
Pounds |
C - Mass Balance Calculations |
M64 - Other Landfills |
4 RCRA Number: AR0000817791 | Parent Company Controlled: NO |
Name: DRUMCO, INC. | Address: 142 TECHNOLOGY DR |
City: ARKADELPHIA | State: AR |
County: CLARK | Zip Code: 71923 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
.0001 |
Pounds |
C - Mass Balance Calculations |
M90 - Other Off-Site Management |
Section 7A. On-Site Waste Treatment Methods and Efficiency
7A.1a. Waste Stream: NA |
7A.1b. |
WASTE TREATMENT METHOD(S) SEQUENCE |
---|---|
1 |
NO DATA |
7A.1d. Waste Treatment Efficiency Estimate: |
Section 7B. On-Site Energy Recovery Processes
ON SITE ENERGY RECOVERY PROCESSES |
---|
NA |
Section 7C. On-Site Recycling Processes
ON SITE RECYCLING PROCESSES |
---|
H39 - Other recovery or reclamation for reuse (including acid regeneration or other chemical reaction proc |
Section 8. Source Reduction and Recycling Activities
SECTION |
TYPE OF QUANTITY | UNITS | PRIOR YEAR | CURRENT REPORTING YEAR | FOLLOWING YEAR | SECOND FOLLOWING YEAR |
---|---|---|---|---|---|---|
8.1a |
Total on-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
|
NA |
NA |
NA |
NA |
8.1b |
Total other on-site disposal or other releases |
Pounds |
.89 |
1.18 |
1.31 |
1.44 |
8.1c |
Total off-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
Pounds |
1.668 |
2.17 |
1.57 |
1.38 |
8.1d |
Total other off-site disposal or other releases |
Pounds |
.004 |
.0261 |
.022 |
.025 |
8.2 |
Quantity Used for Energy Recovery Onsite |
|
NA |
NA |
NA |
NA |
8.3 |
Quantity Used for Energy Recovery Offsite |
|
NA |
NA |
NA |
NA |
8.4 |
Quantity Recycled Onsite |
Pounds |
12.08 |
5.7 |
6.33 |
6.97 |
8.5 |
Quantity Recycled Offsite |
|
NA |
NA |
NA |
NA |
8.6 |
Quantity Treated Onsite |
|
NA |
NA |
NA |
NA |
8.7 |
Quantity Treated Offsite |
|
NA |
NA |
NA |
NA |
8.8 One-Time Event Release: NA
8.9 Production Ratio or Activity Ratio : 1.04
8.10 Source Reduction Activities
SOURCE REDUCTION ACTIVITIES | METHOD 1 | METHOD 2 | METHOD 3 | ESTIMATED ANNUAL REDUCTION |
---|---|---|---|---|
W51 - INSTITUTED RECIRCULATION WITHIN A PROCESS |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
|
W21 - INSTITUTED PROCEDURES TO ENSURE THAT MATERIALS DO NOT STAY IN INVENTORY BEYOND |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
8.11 Additional Data Indicator: NO
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
W21 | W21 - Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life | The Carrollton Plant and Distribution Center have teamed up and stepped up to the challenge of reworking, repacking, and relabeling of slow and obsolete (SLOB) materials. With an extensive SLOB inventory list to go after, the team realized that they were going to have to get organized quickly in order to meet their goals and objectives. The team developed goals and delegated tasks to each other, which resulted in the initial workflow process. This workflow process is constantly being honed and refined. The SLOB workflow process starts with the Plant Manager evaluating the SLOB Inventory List and choosing the materials that he wants sent to Carrollton. The Plant Manager then communicates his selections off to the site Quality Control Manager to see if his selections can indeed be reworked at the Carrollton facility. Once the Plant Manager and Quality Control Manager agree on the selection of materials, the list is handed off to Fulfillment Planning for approval. If what was selected from the SLOB inventory List makes sense to deliver from storage to the plant, Fulfillment Planning approves and sets up an order for the selected products. Once shipped, the Distribution Centers receive and transfer the materials, physically and systemically, to the Carrollton plant. Several floor bays have been specifically selected to handling incoming SLOB materials. Production management works with fulfillment to get the SLOB materials placed into orders. Fulfillment helps determine which SLOB materials will be relabeled, reworked, or repacked. Once orders are cut, while Production Management see that the orders are executed and processed properly. Quality Control keeps track of all reprocessed materials with all accomplishments and status changes. Carrollton will continue using this process moving forward and work through new SLOB opportunities, as they arise. |
W51 | W51 - Instituted recirculation within a process | Water conservation is a very important parameter in the operations of a water-based manufacturing site, considering our geographical location that has limited water resources. Through focus on specific activities that result in significant consumption of potable water, such as the use of water for cleaning process tanks, wash water reuse, area water use for cleaning and other improvements, the PPGAC Carrollton TX site has been able to reduce its water consumption intensity, as expressed in gallons of water per gallon of product during RY 2017. Water use is monitored on a monthly basis, and water use practices are reviewed periodically to minimize its total quantity. Water use reductions in product manufacturing has yielded positive results in the level of wash water sent to the facility wastewater treatment system for processing and discharge. The Carrollton site has made it possible by scheduling products of similar composition on specific tanks, and by limiting the amount of water used to prepare a tanks between product batches |
9.1 Miscellaneous, Additional or Optional Information regarding the Form R submission
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
PRAI | Production or Activity Variable | Raw Material Throughput RY 2017 vs. RY 2016 |
PART I. FACILITY IDENTIFICATION INFORMATION (FORM R)
Reporting Year: 2017
Section 2. Trade Secret Information
2.1 Trade Secret: NO
2.2 Sanitized Copy: Unsanitized
Section 3. Certification
CERTIFYING OFFICIAL'S NAME | CERTIFYING OFFICIAL'S TITLE | CERTIFYING OFFICIAL'S SIGNATURE | DATE SIGNED |
---|---|---|---|
HENRY SAUNDERS |
PLANT MANAGER |
Electronic |
18-JUN-18 |
Section 4. Facility Identification
TRI Facility ID: 75006THGLD1900J
4.1 Facility Name and Address.
Facility Information
NAME | STREET | CITY | COUNTY | STATE | ZIP CODE |
---|---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
DALLAS |
TX |
75006 |
BIA Tribal Code | Tribe |
---|---|
NO DATA |
NO DATA |
Mailing Information
NAME | STREET | CITY | STATE | ZIP CODE |
---|---|---|---|---|
PPG ARCHITECTURAL COATINGS |
1900 N JOSEY LN |
CARROLLTON |
TX |
75006 |
PROVINCE | COUNTRY (NON - US) |
---|---|
NO DATA |
NO DATA |
4.2 Facility Classification
ENTIRE FACILITY | PARTIAL FACILITY | FEDERAL FACILITY | GOCO FACILITY |
---|---|---|---|
YES |
NO |
NO |
NO |
4.3 Technical Contact
Not Available to the Public as this information is only for Intranet.
4.4 Public Contact
NAME | PHONE |
---|---|
HANK SAUNDERS |
9724177505 |
4.5 NAICS Codes
NAICS CODE | PRIMARY | NAICS CODE DESCRIPTION |
---|---|---|
325510 |
YES |
Paint and Coating Manufacturing |
4.7 Dun Numbers
DUNS NUMBER |
---|
NA |
5. Parent Company Information
Parent Company Name: PPG INDUSTRIES INC
Parent Company DUNS Number: 001344803
PART II. CHEMICAL - SPECIFIC INFORMATION
1.1 CAS Number: 107-21-1 PFAS Indicator: NO
1.2 Toxic Chemical or Chemical Category Name: Ethylene glycol
1.3 Generic Chemical Name: NA
1.4 Distribution of Each Member of the Dioxin and Dioxin like Compounds Category
NA | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
NO |
Section 2. Mixture Component Identity
2.1 Supplier Provided Generic Chemical Name: NA
Section 3. Activities and Uses of the Toxic Chemical
3.1 Manufacture the Toxic Chemical:
Produce: NO | Import: NO | On-Site Use/Processing: NO |
Sale/Distribution: NO | Byproduct: NO | Impurity: NO |
3.2 Process the Toxic Chemical:
Reactant: NO |
Formulation Component: YES |
Article Component: NO |
Repackaging: NO |
Impurity: NO |
Recycling: |
3.3 Otherwise Use the Toxic Chemical:
Chemical Processing Aid: NO |
Manufacturing Aid: NO |
Ancillary or Other Use: NO |
Section 4. Maximum Amount of the Toxic Chemical Onsite During the Calendar Year
Maximum Chemical Amount: 10000 to 99999
Section 5. Quantity of the Toxic Chemical Entering each Environmental Medium Onsite
5.1 Fugitive or Non-Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
102.52 |
Pounds |
C - Mass Balance Calculations |
5.2 Stack or Point Air Emissions
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
NO |
14.02 |
Pounds |
C - Mass Balance Calculations |
5.3 Discharges to Receiving Streams or Water Bodies
NA | STREAM/WATER BODY NAME | REACH Code | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | % FROM STORMWATER |
---|---|---|---|---|---|---|
YES |
NA |
|
|
5.4-5.5 Disposal to Land Onsite
5.4.1 Underground Injection Onsite to Class I Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.4.2 Underground Injection Onsite to Class II-V Wells.
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5 Disposal to Land Onsite
5.5.1A RCRA Subtitle C Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.1B Other Landfills
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.2 Land Treatment/Application Farming
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3A RCRA Subtitle C Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.3B Other Surface Impoundments
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
5.5.4 Other Disposal
NA | TOTAL RELEASE (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|---|
YES |
|
|
Section 6. Transfers of the Toxic Chemical in Wastes to Off-Site Locations
6.1 Discharges to Publicly Owned Treatment Works (POTWs)
1 - NAME: CENTRAL REGIONAL WASTEWATER SYSTEM | ADDRESS: 6500 W SINGLETON BLVD |
CITY: DALLAS | STATE: TX |
COUNTY: DALLAS | ZIP CODE: 752123038 |
TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE |
---|---|---|
23.57 |
Pounds |
C - Mass Balance Calculations |
6.2 Transfers to other Off-Site Locations
2 RCRA Number: TXD046844700 | Parent Company Controlled: NO |
Name: CHEMICAL RECLAMATION SERVICES LLC | Address: 405 POWELL STREET |
City: AVALON | State: TX |
County: ELLIS | Zip Code: 76623 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
.68 |
Pounds |
C - Mass Balance Calculations |
M50 - Incineration/Thermal Treatment |
3 RCRA Number: TXD000789842 | Parent Company Controlled: NO |
Name: DFW RECYCLING AND DISPOSAL FACILITY | Address: SOUTH END OF RAILROAD STREET |
City: LEWISVILLE | State: TX |
County: DENTON | Zip Code: 75067 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
196.02 |
Pounds |
C - Mass Balance Calculations |
M64 - Other Landfills |
4 RCRA Number: TXR000043471 | Parent Company Controlled: NO |
Name: NATIONAL CONTAINER GROUP LLC | Address: 13131B ALMEDA RD |
City: HOUSTON | State: TX |
County: HARRIS | Zip Code: 77045 |
Country Code (Non - US): | Province: |
OFFSITE AMOUNT SEQUENCE | TOTAL TRANSFERS (per year) | UNIT OF MEASURE | BASIS OF ESTIMATE | WASTE MANAGEMENT TYPE |
---|---|---|---|---|
1 |
4.43 |
Pounds |
C - Mass Balance Calculations |
M69 - Other Waste Treatment |
Section 7A. On-Site Waste Treatment Methods and Efficiency
7A.1a. Waste Stream: NA |
7A.1b. |
WASTE TREATMENT METHOD(S) SEQUENCE |
---|---|
1 |
NO DATA |
7A.1d. Waste Treatment Efficiency Estimate: |
Section 7B. On-Site Energy Recovery Processes
ON SITE ENERGY RECOVERY PROCESSES |
---|
NA |
Section 7C. On-Site Recycling Processes
ON SITE RECYCLING PROCESSES |
---|
H39 - Other recovery or reclamation for reuse (including acid regeneration or other chemical reaction proc |
Section 8. Source Reduction and Recycling Activities
SECTION |
TYPE OF QUANTITY | UNITS | PRIOR YEAR | CURRENT REPORTING YEAR | FOLLOWING YEAR | SECOND FOLLOWING YEAR |
---|---|---|---|---|---|---|
8.1a |
Total on-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
|
NA |
NA |
NA |
NA |
8.1b |
Total other on-site disposal or other releases |
Pounds |
94.32 |
116.54 |
129.49 |
142.44 |
8.1c |
Total off-site disposal to Class I Underground Injection Wells, RCRA Subtitle C landfills, and other landfills |
Pounds |
121.75 |
196.02 |
174.24 |
153.33 |
8.1d |
Total other off-site disposal or other releases |
Pounds |
.377 |
.2357 |
26.19 |
28.81 |
8.2 |
Quantity Used for Energy Recovery Onsite |
|
NA |
NA |
NA |
NA |
8.3 |
Quantity Used for Energy Recovery Offsite |
|
NA |
NA |
NA |
NA |
8.4 |
Quantity Recycled Onsite |
Pounds |
818.85 |
651.36 |
723.73 |
796.11 |
8.5 |
Quantity Recycled Offsite |
|
NA |
NA |
NA |
NA |
8.6 |
Quantity Treated Onsite |
|
NA |
NA |
NA |
NA |
8.7 |
Quantity Treated Offsite |
Pounds |
19.163 |
28.4443 |
5.68 |
6.25 |
8.8 One-Time Event Release: NA
8.9 Production Ratio or Activity Ratio : 1.18
8.10 Source Reduction Activities
SOURCE REDUCTION ACTIVITIES | METHOD 1 | METHOD 2 | METHOD 3 | ESTIMATED ANNUAL REDUCTION |
---|---|---|---|---|
W51 - INSTITUTED RECIRCULATION WITHIN A PROCESS |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
|
W21 - INSTITUTED PROCEDURES TO ENSURE THAT MATERIALS DO NOT STAY IN INVENTORY BEYOND |
T01 - INTERNAL POLLUTION PREVENTION OPPORTUNITY AUDIT(S) |
T04 - PARTICIPATIVE TEAM MANAGEMENT |
R5 - greater than or equal 5%, but less than to 15% |
8.11 Additional Data Indicator: NO
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
W21 | W21 - Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life | The Carrollton Plant and Distribution Center have teamed up and stepped up to the challenge of reworking, repacking, and relabeling of slow and obsolete (SLOB) materials. With an extensive SLOB inventory list to go after, the team realized that they were going to have to get organized quickly in order to meet their goals and objectives. The team developed goals and delegated tasks to each other, which resulted in the initial workflow process. This workflow process is constantly being honed and refined. The SLOB workflow process starts with the Plant Manager evaluating the SLOB Inventory List and choosing the materials that he wants sent to Carrollton. The Plant Manager then communicates his selections off to the site Quality Control Manager to see if his selections can indeed be reworked at the Carrollton facility. Once the Plant Manager and Quality Control Manager agree on the selection of materials, the list is handed off to Fulfillment Planning for approval. If what was selected from the SLOB inventory List makes sense to deliver from storage to the plant, Fulfillment Planning approves and sets up an order for the selected products. Once shipped, the Distribution Centers receive and transfer the materials, physically and systemically, to the Carrollton plant. Several floor bays have been specifically selected to handling incoming SLOB materials. Production management works with fulfillment to get the SLOB materials placed into orders. Fulfillment helps determine which SLOB materials will be relabeled, reworked, or repacked. Once orders are cut, while Production Management see that the orders are executed and processed properly. Quality Control keeps track of all reprocessed materials with all accomplishments and status changes. Carrollton will continue using this process moving forward and work through new SLOB opportunities, as they arise. |
W51 | W51 - Instituted recirculation within a process | Water conservation is a very important parameter in the operations of a water-based manufacturing site, considering our geographical location that has limited water resources. Through focus on specific activities that result in significant consumption of potable water, such as the use of water for cleaning process tanks, wash water reuse, area water use for cleaning and other improvements, the PPGAC Carrollton TX site has been able to reduce its water consumption intensity, as expressed in gallons of water per gallon of product during RY 2017. Water use is monitored on a monthly basis, and water use practices are reviewed periodically to minimize its total quantity. Water use reductions in product manufacturing has yielded positive results in the level of wash water sent to the facility wastewater treatment system for processing and discharge. The Carrollton site has made it possible by scheduling products of similar composition on specific tanks, and by limiting the amount of water used to prepare a tanks between product batches |
9.1 Miscellaneous, Additional or Optional Information regarding the Form R submission
COMMENT TYPE | DESCRIPTION | COMMENT TEXT |
---|---|---|
PRAI | Production or Activity Variable | Raw Material Throughput RY 2017 vs RY 2016 |